Lincoln Electric IM826-A manual Welder / Generator Maintenance

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D-4

MAINTENANCE

D-4

CHARGING THE BATTERY

When you charge, jump, replace, or otherwise connect battery cables to the battery, be sure the polarity is correct. Improper polarity can damage the charging circuit. The AIR VANTAGE® 500 positive (+) battery terminal has a red terminal cover.

If you need to charge the battery with an external charger, disconnect the negative cable first, then the positive cable before you attach the charger leads. After the battery is charged, reconnect the positive battery cable first and the negative cable last. Failure to do so can result in damage to the internal charger

components.

Follow the instructions of the battery charger manufacturer for proper charger settings and charging time.

NAMEPLATES / WARNING DECALS

MAINTENANCE

Whenever routine maintenance is performed on this machine - or at least yearly - inspect all nameplates and labels for legibility. Replace those which are no longer clear. Refer to the parts list for the replacement item number.

WELDER / GENERATOR

MAINTENANCE

STORAGE

Store the AIR VANTAGE® in a clean, dry protected areas.

GFCI RECEPTACLE TESTING AND RESETTING PROCEDURE

The GFCI receptacle should be properly tested at least once every month or whenever it is tripped. To properly test and reset the GFCI receptacle:

If the receptacle has tripped, first carefully remove any load and check it for damage.

If the equipment has been shut down, it must be restarted.

The equipment needs to be operating at high idle speed and any necessary adjustments made on the control panel so that the equipment is providing at least 80 volts to the receptacle input terminals.

The circuit breaker for this receptacle must not be tripped. Reset if necessary.

Push the "Reset" button located on the GFCI receptacle. This will assure normal GFCI operation.

Plug a night-light (with an "ON/OFF" switch) or other product (such as a lamp) into the GFCI receptacle and turn the product "ON".

Push the "Test" button located on the GFCI receptacle. The night-light or other product should go "OFF".

Push the "Reset" button, again. The light or other product should go "ON" again.

If the light or other product remains "ON" when the "Test" button is pushed, the GFCI is not working properly or has been incorrectly installed (miswired). If your GFCI is not working properly, contact a qualified, certified electrician who can assess the situation, rewire the GFCI if necessary or replace the device.

CLEANING

Blow out the generator and controls periodically with low pressure air. Do this at least once a week in particularly dirty areas.

BRUSH REMOVAL AND REPLACEMENT

It is normal for the brushes and slip rings to wear and darken slightly. Inspect the brushes when a generator overhaul is necessary.

WARNING

Do not attempt to polish slip rings while the engine is running.

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Table D.1 Engine Maintenance Components

 

ITEM

MAKE

PART NUMBER

SERVICE INTERVAL

 

 

Air Cleaner Element

Donaldson

P822768

Replace as indicated by

 

 

 

 

Service Indicator

 

 

Fleetguard

AF25436

 

 

 

Oil Filer

Cummins

C6002112110

Replace every 750 hours or 3 months,

 

 

Fleetguard

LF16011

whichever is less.

 

 

Fan Belt

Cummins

C0412021749

Inspect every 1000 hours or 12 months,

 

 

 

 

whichever is less.

 

 

Fuel Strainer

Cummins

3826094

Inspect and replace monthly as

 

 

Fleetguard

FF5079

required. Replace annually.

 

 

Fuel Filter /

Fleetguard

FS19594

Replace every 500 hours or 6 months,

 

Water Separator

 

 

whichever is less.

 

.

 

 

 

 

 

Battery

-----

BCI GROUP 34

Inspect every 500 hours

 

 

Engine Oil Change

See Manual

-----

Change every 750 hours or 3 months,

 

 

 

 

whichever is less. Check daily.

 

 

 

 

 

 

AIR VANTAGE® 500 CUMMINS

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Contents AIR Vantage 500 Cummins California Proposition 65 Warnings SafetyElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéCustomer Assistance Policy Thank YouTable of Contents Vii Technical Specifications AIR Vantage 500 Cummins K2325-1 InstallationAIR Vantage 500 Cummins Stacking Safety PrecautionsLocation / Ventilation StoringTowing High Temperature OperationLifting High Altitude OperationPRE-OPERATION Engine and Compressor Service Welding Terminals Output Remote ControlAuxiliary Power Receptacles Standby Power ConnectionsCompany Connection of LN-7, LN-8 or LN-742 to AIR Vantage Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the AIR Vantage Terminals on Connection of the LN-25 to the AIR VantageOperation Safety InstructionsGeneral Description 2OPERATIONB-2 Controls and SettingsEngine Protection Battery Charging LightIdler Switch OIL Pressure GaugeAuxiliary Power Controls Engine Operation Welder Operation BREAK-IN PeriodFor Tungsten Electrodes AIR Vantage 500 Settings When Using K930-2 TIG ModuleAuxiliary Power Operation Plus Weld Phase Both 1 and 3 Phase Amps WattsK2641-2 Four Wheeled Steerable Yard Trailer AccessoriesOptional Field Installed Accessories TIG OptionsRoutine and Periodic Maintenance MaintenanceEngine Maintenance 2MAINTENANCED-2 Service Instructions & Installation TipsFuel Filters Battery HandlingCooling System Welder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingRecommended SymptomsCourse of Action Function Problems Troubleshooting Diagrams Connection Diagram AIR Vantage 500 Cummins 2DIAGRAMSF-2Commander / K867 / K775 / LN-7 Connection Diagram 4DIAGRAMSF-4 5DIAGRAMSF-5 Cummins Connection Diagram7DIAGRAMSF-7 8DIAGRAMSF-8 9DIAGRAMSF-9 10DIAGRAMSF-10 11DIAGRAMSF-11 12DIAGRAMSF-12 M18962-4 Dimension PrintInflammable Votre corps GroundMojada Ne laissez ni la peau ni desHumos. Utilice ventilación o Servicio Aspiración para gases Keep your head out of fumesGuards off Respiración Alimentación de poder de la Guardas quitadas

IM826-A specifications

The Lincoln Electric IM826-A is a state-of-the-art multi-process welder designed to meet the needs of professional welders in various industrial applications. Known for its advanced technology and robust performance, the IM826-A stands out as a reliable tool in the welding industry.

One of the main features of the IM826-A is its multi-process ability, allowing operators to seamlessly switch between MIG, TIG, and stick welding. This versatility makes the welder suitable for a wide range of materials, including steel, stainless steel, and aluminum, which is crucial for fabricators and manufacturers working with different types of metals. The ability to handle multiple processes in one machine minimizes the need for additional equipment, ultimately saving time and costs.

The IM826-A incorporates Lincoln Electric's proprietary inverter technology, which enhances its energy efficiency while providing consistent and stable arc performance. This technology allows for a lightweight design without compromising on power, making the welder more portable and easier to maneuver. It also helps in reducing energy consumption, which is a significant advantage for businesses focused on sustainability.

Another noteworthy characteristic of the IM826-A is its advanced control system. Featuring a digital display interface, users can easily adjust settings to achieve the desired welding parameters. This level of control enhances precision and accuracy in welding applications, ensuring high-quality results every time. Additionally, the IM826-A is equipped with a variety of built-in safety features, including thermal overload protection, which safeguards the machine from overheating during prolonged use.

Durability is another critical aspect of the IM826-A. The rugged construction of the unit ensures it can withstand the challenging environments often found in industrial settings. Its compact design makes it suitable for both shop and field use, enabling welders to work efficiently in various locations.

Overall, the Lincoln Electric IM826-A represents a significant advancement in welding technology. Its multi-process capability, inverter technology, intuitive control system, safety features, and robust design make it a preferred choice for professional welders. With the IM826-A, users can expect high performance, efficiency, and reliability, further solidifying Lincoln Electric's reputation as a leader in the welding industry.