Lincoln Electric IM826-A manual Operation, Safety Instructions, General Description

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B-1

OPERATION

B-1

SAFETY INSTRUCTIONS

Read and understand this entire section before operating

your AIR VANTAGE® 500.

WARNING

Do not attempt to use this equipment until you have thoroughly read all operating and maintenance manuals supplied with your machine. They include important safety precautions, detailed engine starting, operating and maintenance instructions and parts lists.

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts such as output terminals or internal wiring.

Insulate yourself from the work and ground.

Always wear dry insulating gloves.

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ENGINE EXHAUST can kill.

• Use in open, well ventilated areas or vent exhaust outside

• Do not stack anything near the engine.

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MOVING PARTS can injure.

Do not operate with doors open or guards off.

Stop engine before servicing.

Keep away from moving parts

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Only qualified personnel should operate this equipment.

ADDITIONAL SAFETY PRECAUTIONS

Always operate the welder with the sliding door closed and the side panels in place as these provide maximum protection from moving parts and insure proper cooling air flow.

GENERAL DESCRIPTION

The AIR VANTAGE® 500 is a diesel engine-driven welding power source. The machine uses a brush type alternating current generator for DC multi-purpose welding, for 120/240 VAC single phase and 240V three phase auxiliary standby power. The AIR VANTAGE® 500 also has a rotary screw 60 cfm air compressor built in.The welding control system uses state of the art Chopper

Technology™.

RECOMMENDED APPLICATIONS

WELDER

The AIR VANTAGE® 500 provides excellent constant current DC welding output for stick (SMAW) and TIG welding. The AIR VANTAGE® 500 also provides excellent constant voltage DC welding output for MIG (GMAW), Innershield (FCAW), outershield (FCAW-G) and Metal Core welding. In addition the AIR VANTAGE® 500 can be used for Arc Gouging with carbons up to 3/8”(10mm) in diameter.

The AIR VANTAGE® 500 is not recommended for pipe thawing.

AIR COMPRESSOR

The AIR VANTAGE® 500 provides 60 cfm at 100 psi. compressed air for Arc Gouging and Air powered tools.

GENERATOR

The AIR VANTAGE® 500 provides smooth 120/240 VAC single phase and 240V three phase output for auxiliary power and emergency standby power.

AIR VANTAGE® 500 CUMMINS

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Contents AIR Vantage 500 Cummins Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Customer Assistance PolicyTable of Contents Vii Installation Technical Specifications AIR Vantage 500 Cummins K2325-1AIR Vantage 500 Cummins Storing Safety PrecautionsLocation / Ventilation StackingHigh Altitude Operation High Temperature OperationLifting TowingPRE-OPERATION Engine and Compressor Service Welding Terminals Standby Power Connections Remote ControlAuxiliary Power Receptacles OutputCompany Connection of Lincoln Electric Wire Feeders Connection of LN-7, LN-8 or LN-742 to AIR VantageConnection of LN-15 to the AIR Vantage Connection of the LN-25 to the AIR Vantage Terminals onSafety Instructions OperationGeneral Description Controls and Settings 2OPERATIONB-2OIL Pressure Gauge Battery Charging LightIdler Switch Engine ProtectionAuxiliary Power Controls Engine Operation BREAK-IN Period Welder OperationAIR Vantage 500 Settings When Using K930-2 TIG Module For Tungsten ElectrodesAuxiliary Power Operation Weld Phase Both 1 and 3 Phase Amps Watts PlusTIG Options AccessoriesOptional Field Installed Accessories K2641-2 Four Wheeled Steerable Yard TrailerMaintenance Routine and Periodic MaintenanceEngine Maintenance Service Instructions & Installation Tips 2MAINTENANCED-2Battery Handling Fuel FiltersCooling System Welder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideSymptoms RecommendedCourse of Action Function Problems Troubleshooting Diagrams 2DIAGRAMSF-2 Connection Diagram AIR Vantage 500 CumminsCommander / K867 / K775 / LN-7 Connection Diagram 4DIAGRAMSF-4 5DIAGRAMSF-5 Connection Diagram Cummins7DIAGRAMSF-7 8DIAGRAMSF-8 9DIAGRAMSF-9 10DIAGRAMSF-10 11DIAGRAMSF-11 12DIAGRAMSF-12 Dimension Print M18962-4Ne laissez ni la peau ni des GroundMojada Inflammable Votre corpsRespiración Alimentación de poder de la Guardas quitadas Keep your head out of fumesGuards off Humos. Utilice ventilación o Servicio Aspiración para gases

IM826-A specifications

The Lincoln Electric IM826-A is a state-of-the-art multi-process welder designed to meet the needs of professional welders in various industrial applications. Known for its advanced technology and robust performance, the IM826-A stands out as a reliable tool in the welding industry.

One of the main features of the IM826-A is its multi-process ability, allowing operators to seamlessly switch between MIG, TIG, and stick welding. This versatility makes the welder suitable for a wide range of materials, including steel, stainless steel, and aluminum, which is crucial for fabricators and manufacturers working with different types of metals. The ability to handle multiple processes in one machine minimizes the need for additional equipment, ultimately saving time and costs.

The IM826-A incorporates Lincoln Electric's proprietary inverter technology, which enhances its energy efficiency while providing consistent and stable arc performance. This technology allows for a lightweight design without compromising on power, making the welder more portable and easier to maneuver. It also helps in reducing energy consumption, which is a significant advantage for businesses focused on sustainability.

Another noteworthy characteristic of the IM826-A is its advanced control system. Featuring a digital display interface, users can easily adjust settings to achieve the desired welding parameters. This level of control enhances precision and accuracy in welding applications, ensuring high-quality results every time. Additionally, the IM826-A is equipped with a variety of built-in safety features, including thermal overload protection, which safeguards the machine from overheating during prolonged use.

Durability is another critical aspect of the IM826-A. The rugged construction of the unit ensures it can withstand the challenging environments often found in industrial settings. Its compact design makes it suitable for both shop and field use, enabling welders to work efficiently in various locations.

Overall, the Lincoln Electric IM826-A represents a significant advancement in welding technology. Its multi-process capability, inverter technology, intuitive control system, safety features, and robust design make it a preferred choice for professional welders. With the IM826-A, users can expect high performance, efficiency, and reliability, further solidifying Lincoln Electric's reputation as a leader in the welding industry.