Lincoln Electric IM826-A manual Routine and Periodic Maintenance, Engine Maintenance

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D-1

MAINTENANCE

D-1

SAFETY PRECAUTIONS

WARNING

Have a qualified technician do the maintenance and troubleshooting work.

Turn the engine off before working inside the machine.

Remove guards only when necessary and replace them when the maintenance requiring their removal is complete.

Always use the greatest care when working near moving parts.

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Read the Safety Precautions in front of this manual and the engine instruction manual before working on this machine.

Keep all equipment safety guards, covers and devices in position and in good repair. Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing the equipment.

COMPRESSOR MAINTENANCE

Refer to the “Routine Maintenance” section of the compressor owner’s manual for the recommended maintenance schedule of the following:

a. Compressor oil and filter.

b. Compressor air filter.

c. Compressor coalescing filter.

VMAC

VEHICLE MOUNTED AIR COMPRESSORS

www.VMAC.ca

1333 Kipp Road

Nanamino

British Columbia

Canada, V9X1R3

Telephone: (250) 740-3200

Facsimile: (250) 740-3201

Toll Free: 800-738-8622

ROUTINE AND PERIODIC

MAINTENANCE

DAILY

Check the Engine and Compressor oil levels .

Refill the fuel tank to minimize moisture condensation in the tank.

Open the water drain valve located on the bottom of the water separator element 1 or 2 turns and allow to drain into a container suitable for diesel fuel for 2 to 3 seconds. Repeat the above drainage procedure until diesel fuel is detected in the container.

Check coolant level.

WARNING

Only Vmac certified and approved synthetic oil MUST be used. Shut down the Welder/Compressor for 3 minutes, open the pressure supply valve to ensure the system is depressurized prior to removing the compressor oil level dipstick.

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WEEKLY

Blow out the machine with low pressure air periodically. In particularly dirty locations, this may be required once a week.

ENGINE MAINTENANCE

Refer to the “Periodic Checks” section of the Engine Operator’s Manual for the recommended maintenance schedule of the following:

a)Engine Oil and Filter

b)Air Cleaner

c)Fuel Filter - and Delivery System

d)Alternator Belt

e)Battery

f)Cooling System

Refer to Table D.1 at the end of this section for various engine maintenance components.

AIR FILTER

CAUTION

Excessive air filter restriction will result in reduced engine life.

WARNING

Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or explosion could result.

CAUTION

Never run the engine without the air cleaner. Rapid engine wear will result from contaminants, such as dust and dirt being drawn into the engine.

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The diesel engine is equipped with a dry type air filter. Never apply oil to it. Service the air cleaner as follows:

Replace the element as indicated by the service indicator. (See Service Instructions and Installation Tips for Engine Air Filter.)

AIR VANTAGE® 500 CUMMINS

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Contents AIR Vantage 500 Cummins Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Customer Assistance PolicyTable of Contents Vii Technical Specifications AIR Vantage 500 Cummins K2325-1 InstallationAIR Vantage 500 Cummins Safety Precautions Location / VentilationStoring StackingHigh Temperature Operation LiftingHigh Altitude Operation TowingPRE-OPERATION Engine and Compressor Service Welding Terminals Remote Control Auxiliary Power ReceptaclesStandby Power Connections OutputCompany Connection of LN-7, LN-8 or LN-742 to AIR Vantage Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the AIR Vantage Connection of the LN-25 to the AIR Vantage Terminals onOperation Safety InstructionsGeneral Description Controls and Settings 2OPERATIONB-2Battery Charging Light Idler SwitchOIL Pressure Gauge Engine ProtectionAuxiliary Power Controls Engine Operation BREAK-IN Period Welder OperationAIR Vantage 500 Settings When Using K930-2 TIG Module For Tungsten ElectrodesAuxiliary Power Operation Weld Phase Both 1 and 3 Phase Amps Watts PlusAccessories Optional Field Installed AccessoriesTIG Options K2641-2 Four Wheeled Steerable Yard TrailerRoutine and Periodic Maintenance MaintenanceEngine Maintenance Service Instructions & Installation Tips 2MAINTENANCED-2Fuel Filters Battery HandlingCooling System Welder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideRecommended SymptomsCourse of Action Function Problems Troubleshooting Diagrams 2DIAGRAMSF-2 Connection Diagram AIR Vantage 500 CumminsCommander / K867 / K775 / LN-7 Connection Diagram 4DIAGRAMSF-4 5DIAGRAMSF-5 Connection Diagram Cummins7DIAGRAMSF-7 8DIAGRAMSF-8 9DIAGRAMSF-9 10DIAGRAMSF-10 11DIAGRAMSF-11 12DIAGRAMSF-12 Dimension Print M18962-4Ground MojadaNe laissez ni la peau ni des Inflammable Votre corpsKeep your head out of fumes Guards offRespiración Alimentación de poder de la Guardas quitadas Humos. Utilice ventilación o Servicio Aspiración para gases

IM826-A specifications

The Lincoln Electric IM826-A is a state-of-the-art multi-process welder designed to meet the needs of professional welders in various industrial applications. Known for its advanced technology and robust performance, the IM826-A stands out as a reliable tool in the welding industry.

One of the main features of the IM826-A is its multi-process ability, allowing operators to seamlessly switch between MIG, TIG, and stick welding. This versatility makes the welder suitable for a wide range of materials, including steel, stainless steel, and aluminum, which is crucial for fabricators and manufacturers working with different types of metals. The ability to handle multiple processes in one machine minimizes the need for additional equipment, ultimately saving time and costs.

The IM826-A incorporates Lincoln Electric's proprietary inverter technology, which enhances its energy efficiency while providing consistent and stable arc performance. This technology allows for a lightweight design without compromising on power, making the welder more portable and easier to maneuver. It also helps in reducing energy consumption, which is a significant advantage for businesses focused on sustainability.

Another noteworthy characteristic of the IM826-A is its advanced control system. Featuring a digital display interface, users can easily adjust settings to achieve the desired welding parameters. This level of control enhances precision and accuracy in welding applications, ensuring high-quality results every time. Additionally, the IM826-A is equipped with a variety of built-in safety features, including thermal overload protection, which safeguards the machine from overheating during prolonged use.

Durability is another critical aspect of the IM826-A. The rugged construction of the unit ensures it can withstand the challenging environments often found in industrial settings. Its compact design makes it suitable for both shop and field use, enabling welders to work efficiently in various locations.

Overall, the Lincoln Electric IM826-A represents a significant advancement in welding technology. Its multi-process capability, inverter technology, intuitive control system, safety features, and robust design make it a preferred choice for professional welders. With the IM826-A, users can expect high performance, efficiency, and reliability, further solidifying Lincoln Electric's reputation as a leader in the welding industry.