Lincoln Electric IM826-A manual Troubleshooting

Page 35

E-4

TROUBLESHOOTING

E-4

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

FUNCTION PROBLEMS

 

 

 

 

 

 

 

Engine goes to low idle but does not stay at

1.

Faulty Peripheral PCB, Pull Coil/Battery

low idle.

 

PCB or Weld Control PCB.

 

 

 

 

 

 

 

No welding output or auxiliary output.

1.

Broken lead in rotor circuit.

 

 

 

2.

Faulty field diode module.

 

 

 

3.

Faulty Weld Control PCB.

 

 

 

4.

Faulty rotor.

 

 

 

 

 

 

 

Welder has some/ no output and no control.

1. Faulty remote kit.

 

 

Auxiliary output OK

2.

Faulty output control potentiometer.

 

 

3.

Faulty output control wiring.

 

 

 

4.

Faulty Weld Control PCB, Pull

 

 

Coil/Battery PCB or Chopper PCB.

 

 

 

No welding output. Auxiliary output OK.

1. WELDING TERMINALS switch in wrong

 

 

position, be sure switch is in WELDING

 

 

TERMINALS ALWAYS ON position.

 

 

2.

Faulty Weld Control PCB, Pull

 

 

Coil/Battery PCB or Chopper PCB.

 

 

 

 

No auxiliary power.

1.

GFCI Receptacle may have tripped.

 

 

Follow “GFCI Receptacle Testing and

 

 

Resetting

Procedure”

in

the

 

 

MAINTENANCE section of this manual.

 

2.

Open breakers may need to be reset.

 

3.

Faulty receptacle.

 

 

 

4.

Faulty auxiliary circuit wiring.

 

 

 

5.

GFCI tripped.

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

______________________________________________________________________________________________________________

AIR VANTAGE® 500 CUMMINS

Image 35
Contents AIR Vantage 500 Cummins California Proposition 65 Warnings SafetyElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéCustomer Assistance Policy Thank YouTable of Contents Vii AIR Vantage 500 Cummins InstallationTechnical Specifications AIR Vantage 500 Cummins K2325-1 Stacking Safety PrecautionsLocation / Ventilation StoringTowing High Temperature OperationLifting High Altitude OperationPRE-OPERATION Engine and Compressor Service Welding Terminals Output Remote ControlAuxiliary Power Receptacles Standby Power ConnectionsCompany Connection of LN-15 to the AIR Vantage Connection of Lincoln Electric Wire FeedersConnection of LN-7, LN-8 or LN-742 to AIR Vantage Terminals on Connection of the LN-25 to the AIR VantageGeneral Description Safety InstructionsOperation 2OPERATIONB-2 Controls and SettingsEngine Protection Battery Charging LightIdler Switch OIL Pressure GaugeAuxiliary Power Controls Engine Operation Welder Operation BREAK-IN PeriodFor Tungsten Electrodes AIR Vantage 500 Settings When Using K930-2 TIG ModuleAuxiliary Power Operation Plus Weld Phase Both 1 and 3 Phase Amps WattsK2641-2 Four Wheeled Steerable Yard Trailer AccessoriesOptional Field Installed Accessories TIG OptionsEngine Maintenance MaintenanceRoutine and Periodic Maintenance 2MAINTENANCED-2 Service Instructions & Installation TipsCooling System Battery HandlingFuel Filters Welder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingCourse of Action SymptomsRecommended Function Problems Troubleshooting Diagrams Connection Diagram AIR Vantage 500 Cummins 2DIAGRAMSF-2Commander / K867 / K775 / LN-7 Connection Diagram 4DIAGRAMSF-4 5DIAGRAMSF-5 Cummins Connection Diagram7DIAGRAMSF-7 8DIAGRAMSF-8 9DIAGRAMSF-9 10DIAGRAMSF-10 11DIAGRAMSF-11 12DIAGRAMSF-12 M18962-4 Dimension PrintInflammable Votre corps GroundMojada Ne laissez ni la peau ni desHumos. Utilice ventilación o Servicio Aspiración para gases Keep your head out of fumesGuards off Respiración Alimentación de poder de la Guardas quitadas

IM826-A specifications

The Lincoln Electric IM826-A is a state-of-the-art multi-process welder designed to meet the needs of professional welders in various industrial applications. Known for its advanced technology and robust performance, the IM826-A stands out as a reliable tool in the welding industry.

One of the main features of the IM826-A is its multi-process ability, allowing operators to seamlessly switch between MIG, TIG, and stick welding. This versatility makes the welder suitable for a wide range of materials, including steel, stainless steel, and aluminum, which is crucial for fabricators and manufacturers working with different types of metals. The ability to handle multiple processes in one machine minimizes the need for additional equipment, ultimately saving time and costs.

The IM826-A incorporates Lincoln Electric's proprietary inverter technology, which enhances its energy efficiency while providing consistent and stable arc performance. This technology allows for a lightweight design without compromising on power, making the welder more portable and easier to maneuver. It also helps in reducing energy consumption, which is a significant advantage for businesses focused on sustainability.

Another noteworthy characteristic of the IM826-A is its advanced control system. Featuring a digital display interface, users can easily adjust settings to achieve the desired welding parameters. This level of control enhances precision and accuracy in welding applications, ensuring high-quality results every time. Additionally, the IM826-A is equipped with a variety of built-in safety features, including thermal overload protection, which safeguards the machine from overheating during prolonged use.

Durability is another critical aspect of the IM826-A. The rugged construction of the unit ensures it can withstand the challenging environments often found in industrial settings. Its compact design makes it suitable for both shop and field use, enabling welders to work efficiently in various locations.

Overall, the Lincoln Electric IM826-A represents a significant advancement in welding technology. Its multi-process capability, inverter technology, intuitive control system, safety features, and robust design make it a preferred choice for professional welders. With the IM826-A, users can expect high performance, efficiency, and reliability, further solidifying Lincoln Electric's reputation as a leader in the welding industry.