Lincoln Electric IM826-A manual PRE-OPERATION Engine and Compressor Service

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INSTALLATION

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PRE-OPERATION ENGINE AND COMPRESSOR SERVICE

WARNING

READ the engine and compressor operating and maintenance instructions supplied with this machine.

• Keep hands away from the engine muffler or HOT engine parts.

Stop engine and allow to cool before fuelling.

Do not smoke when fuelling.

Fill fuel tank at a moderate rate and do not over-fill.

Wipe up spilled fuel and allow fumes to clear before starting engine.

Keep sparks and flame away from tank.

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OIL

The AIR VANTAGE® 500 is shipped with the engine crankcase filled with high quality SAE 10W-30 oil (API class CD or better). Check the engine and compressor oil levels before starting the engine. If it is not up to the full mark on the dip stick, add oil as required. Check the oil level every four hours of running time during the first 35 running hours. Refer to the engine and compressor Operator’s Manuals for specific oil recommendations and break-in information. The oil change interval is dependent on the quality of the oil and the operating environment. Refer to the engine and compressor Operator’s Manuals for the proper service and maintenance intervals.

FUEL USE DIESEL FUEL ONLY

Fill the fuel tank with clean, fresh diesel fuel. The capacity of the fuel tank is approximately 25 gallons (95 liters). See engine Operator’s Manual for specific fuel recommendations. Running out of fuel may require bleeding the fuel injection pump. NOTE: Before starting the engine, open the fuel shutoff valve (pointer to be in line with hose).

FUEL CAP

Remove the plastic cap covering from the Fuel Tank Filler neck and install the Fuel Cap.

ENGINE COOLANT

WARNING

HOT COOLANT can burn skin.

•Do not remove cap if radiator is hot.

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The welder is shipped with the engine and radiator filled with a 50% mixture of ethylene glycol and water. See the MAINTENANCE section and the engine Operator’s Manual for more information on coolant.

BATTERY CONNECTION

WARNING

GASES FROM BATTERY can explode.

Keep sparks, flame and cigarettes away from battery.

To prevent EXPLOSION when:

INSTALLING A NEW BATTERY — disconnect negative cable from old battery first and connect to new battery last.

CONNECTING A BATTERY CHARGER — remove battery from welder by disconnecting negative cable first, then positive cable and battery clamp. When reinstalling, connect negative cable last. Keep well ventilated.

USING A BOOSTER — connect positive lead to battery first then connect negative lead to negative battery lead at engine foot.

BATTERY ACID can burn eyes and skin.

Wear gloves and eye protection and be careful when working near battery.

Follow instructions printed on battery.

IMPORTANT: To prevent ELECTRICAL DAMAGE WHEN:

a)Installing new batteries.

b)Using a booster.

Use correct polarity — Negative Ground.

AIR VANTAGE® 500 CUMMINS

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Contents AIR Vantage 500 Cummins Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Customer Assistance PolicyTable of Contents Vii Installation Technical Specifications AIR Vantage 500 Cummins K2325-1AIR Vantage 500 Cummins Safety Precautions Location / VentilationStoring StackingHigh Temperature Operation LiftingHigh Altitude Operation TowingPRE-OPERATION Engine and Compressor Service Welding Terminals Remote Control Auxiliary Power ReceptaclesStandby Power Connections OutputCompany Connection of Lincoln Electric Wire Feeders Connection of LN-7, LN-8 or LN-742 to AIR VantageConnection of LN-15 to the AIR Vantage Connection of the LN-25 to the AIR Vantage Terminals onSafety Instructions OperationGeneral Description Controls and Settings 2OPERATIONB-2Battery Charging Light Idler SwitchOIL Pressure Gauge Engine ProtectionAuxiliary Power Controls Engine Operation BREAK-IN Period Welder OperationAIR Vantage 500 Settings When Using K930-2 TIG Module For Tungsten ElectrodesAuxiliary Power Operation Weld Phase Both 1 and 3 Phase Amps Watts PlusAccessories Optional Field Installed AccessoriesTIG Options K2641-2 Four Wheeled Steerable Yard TrailerMaintenance Routine and Periodic MaintenanceEngine Maintenance Service Instructions & Installation Tips 2MAINTENANCED-2Battery Handling Fuel FiltersCooling System Welder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideSymptoms RecommendedCourse of Action Function Problems Troubleshooting Diagrams 2DIAGRAMSF-2 Connection Diagram AIR Vantage 500 CumminsCommander / K867 / K775 / LN-7 Connection Diagram 4DIAGRAMSF-4 5DIAGRAMSF-5 Connection Diagram Cummins7DIAGRAMSF-7 8DIAGRAMSF-8 9DIAGRAMSF-9 10DIAGRAMSF-10 11DIAGRAMSF-11 12DIAGRAMSF-12 Dimension Print M18962-4Ground MojadaNe laissez ni la peau ni des Inflammable Votre corpsKeep your head out of fumes Guards offRespiración Alimentación de poder de la Guardas quitadas Humos. Utilice ventilación o Servicio Aspiración para gases

IM826-A specifications

The Lincoln Electric IM826-A is a state-of-the-art multi-process welder designed to meet the needs of professional welders in various industrial applications. Known for its advanced technology and robust performance, the IM826-A stands out as a reliable tool in the welding industry.

One of the main features of the IM826-A is its multi-process ability, allowing operators to seamlessly switch between MIG, TIG, and stick welding. This versatility makes the welder suitable for a wide range of materials, including steel, stainless steel, and aluminum, which is crucial for fabricators and manufacturers working with different types of metals. The ability to handle multiple processes in one machine minimizes the need for additional equipment, ultimately saving time and costs.

The IM826-A incorporates Lincoln Electric's proprietary inverter technology, which enhances its energy efficiency while providing consistent and stable arc performance. This technology allows for a lightweight design without compromising on power, making the welder more portable and easier to maneuver. It also helps in reducing energy consumption, which is a significant advantage for businesses focused on sustainability.

Another noteworthy characteristic of the IM826-A is its advanced control system. Featuring a digital display interface, users can easily adjust settings to achieve the desired welding parameters. This level of control enhances precision and accuracy in welding applications, ensuring high-quality results every time. Additionally, the IM826-A is equipped with a variety of built-in safety features, including thermal overload protection, which safeguards the machine from overheating during prolonged use.

Durability is another critical aspect of the IM826-A. The rugged construction of the unit ensures it can withstand the challenging environments often found in industrial settings. Its compact design makes it suitable for both shop and field use, enabling welders to work efficiently in various locations.

Overall, the Lincoln Electric IM826-A represents a significant advancement in welding technology. Its multi-process capability, inverter technology, intuitive control system, safety features, and robust design make it a preferred choice for professional welders. With the IM826-A, users can expect high performance, efficiency, and reliability, further solidifying Lincoln Electric's reputation as a leader in the welding industry.