Lincoln Electric IM557 manual Wire Loading, Figure B.1a Threaded Locking Collar

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B-5

OPERATION

B-5

 

 

 

WIRE LOADING

Loading a 22 to 30 Lb. (10 to 14 kg) Readi-Reel Package Using the Molded Plastic K363-P Readi-Reel Adapter:

The Spindle should be located in the LOWER mounting hole of the K1524-1 Universal Stand if used.

1)Depress the Release Bar on the Retaining Collar and remove it from the spindle. NOTE: Earlier spindles used a threaded collar. See Figure B.1a or B.1b.

2)Place the Adapter on the spindle.

3)Re-install the Retaining Collar. Make sure that the Release Bar “pops up” and that the collar retainers fully engage the retaining groove on the spindle.

4)Rotate the spindle and adapter so the retaining spring is at the 12 o'clock position.

5)Position the Readi-Reel so that it will rotate in a direction when feeding so as to be de-reeled from the bottom of the coil.

6)Set one of the Readi-Reel inside cage wires on the slot in the retaining spring tab.

7)Lower the Readi-Reel to depress the retaining spring and align the other inside cage wires with the grooves in the molded adapter.

8)Slide the cage all the way onto the adapter until the retaining spring "pops up" fully.

WARNING

Check to be sure the Retaining Spring has fully returned to the locking position and has SECURELY locked the Readi-Reel Cage in place. Retaining Spring must rest on the cage, not the welding elec- trode.

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9)To remove Readi-Reel from Adapter, depress retaining spring tab with thumb while pulling the Readi-Reel cage from the molded adapter with both hands. Do not remove adapter from spindle.

FIGURE B.1a (Threaded Locking Collar)

FIGURE B.1b (Retaining Collar)

2 IN. O.D. SPINDLE

ADAPTER

 

 

RETAINING SPRING

 

BRAKE

HOLDING

PIN

GROOVES

READI-REEL

INSIDE CAGE WIRES

THREADED

 

LOCKING

 

COLLAR

SYNERGIC 7 & 7H

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Contents Synergic 7 and 7H Mar ‘95 SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionMar. ‘93 Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Size & Weight Without Wire Stand With K377 Wire Stand InstallationTechnical Specifications Synergic 7 and 7H Type K631-3 K631-4 Wire Speed RangeRecommended Processes and Equipment Standard FeaturesWire Drive Features General DescriptionControl Features RUN-IN WFS Y P a D a N D D I S P L a Y DescriptionElectric Shock can kill Safety PrecautionsAluminum Wire Sizes Procedure to Install Drive Roll and Guide TubesWire Feed Drive Roll and Guide Tube Kits Steel Wire Sizes RollGmaw Guns Gun Cable Connection Wire Feeder to GunGun and Cable Assemblies For GMA Gun CablesCylinder may explode if damaged Shut off shielding gas supply when not in useSynergic 7 Water Connections for Water- Cooled Guns Gmaw Shielding GasElectrical Installation Warning 60% Duty Cycle Up to 100 ft Length 30m Optional Features InstallationWork Cable CurrentInstallation Operating Instructions Mode SelectionPower-Down Save OperationDisplay Control Keys Preset voltage/trim may be adjustedCold Feed Memory Ammeter Selection Step Trigger Mode SelectionDual Procedure Remote Control K1449-1 Procedure Selector SwitchFigure B.1a Threaded Locking Collar Wire LoadingInnershield Coils Coil tie wires To remove the wire reel from its shaft, graspKnob so it seats into the shaft when released Cut the tie wires at this timeREADI-REELS a K438 READI-REEL Adapter Must be Used Feeding ElectrodeGas Guard Regulator Setting Idle Roll Pressure SettingMaking a Weld Wire Reel ChangingWire Feed Overload Protection Grounding Lead Protector Explanation of Prompting Error MessagesOptional Features Accessories60 LB .2 KG Coil Adapter K1504-1 Universal Wire Reel Stand K1524-1READI-REEL Adapters K179 type vacuum unit not recommended for use with Synergic MISC. OptionsRoutine Maintenance MaintenanceMaintenance Avoiding Wire Feeding ProblemsLocate Problem Symptom 1TROUBLESHOOTINGE-1Troubleshooting Replace WeldingIng and gas flow rate is proper IngConnector J1 on control PC No control of wire feedTers on wire feeder display do not Defective wire feed motor tach orOr there may be a problem with Wire feed motor runs and solenoid Power source is defectiveWiring harness or Control PC Speed does not change when Run-in and weld speeds are setRemote control kit must be used Meters on wire feeder display doNot match those on power Problem with wire feeder harnessTroubleshooting Wiring harness, or Control board Dure switch Be connectedBetween procedures a and B Display. If not, refer to ProblemFaulty communication between Local dual procedure switchDual procedure switch is used to Switch between procedures aTroubleshooting HXX Procedure for Replacing PC Boards Electric Shock can kill Wiring Diagram Synergic DiagramsElectric Shock Can Kill Input Connection DiagramW I R E R E E L S T a N D Dimension PrintSynergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Precaucion Warnung