Lincoln Electric IM557 manual Display Control Keys, Preset voltage/trim may be adjusted

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B-2

OPERATION

B-2

 

 

 

Display Control Keys

The preset voltage/trim may be adjusted,

V VOLTS/ TRIM

RUN-IN

WFS

The function select, timer/crater select, arrow keys and rotational encoders all effect the display. Pressing the function select key will cause a function to be displayed. Pressing the timer/crater select key will cause a timer or crater feed speed to be displayed. Whichever is pressed last is the one that will be displayed since they cannot be displayed simultaneously. Only one function or timer indicator light can be on at one time and therefore it always indicates what is being displayed. The arrow keys allow you to adjust the Run-in speed timer or crater speed being dis- played. The encoder knobs allow rotational adjustment of weld wire feed speed and Arc Volts/Trim.

Note: If an indicator light is skipped, that parameter may not be enabled. Refer to section covering that parameter.

Function Select key enables oper- ator to choose which function will be displayed as indicated by the appropriate light. Pressing the key causes lights to sequence (top to bottom) starting from the current indicated position. If a timer or crater speed is being displayed when the Function Select key is pressed, then the indicator light of the last function selected before the timer/crater key was chosen will come on and become the starting point for the sequencing.

Adjusting either encoder knob automati- cally transfers display (and indicator light) to the function being adjusted (Volts/Trim or Wire Feed Speed).

using the Volts/Trim encoder knob. The syn- ergic preset voltage/trim level may be adjust- ed within the range synergically set by the power source for the process and weld Feed Speed being used. The power source auto- matically determines whether preset volt- age or percent trim will be displayed. Preset voltage is indicated by one digit only to the right of the decimal point, while per- cent trim always displays two digits to the right of the decimal point.

Middle Light - Indicates Run-In Speed Function has been selected and the Run-In speed setting is being displayed in IPM or m/m (see section for English or Metric dis- play).

As shipped these models are setup for minimum rated fixed Run-In speed with dis- play function deactivated. They may be user-selected to activate or deactivate adjustable Run-In display. (See section for selection of Run-In and resetting fixed Run- In speed).

Wire will be fed at the Run-In speed rate until arc current begins to flow. Once arc current flows, wire will be fed at the Weld speed rate. Decreasing Run-In speed below its lower limit (using the down arrow key) causes the display to read “- - -”. This indicates that the Run-In speed will be kept the same as the weld speed setting. You can reset a different Run-In speed simply by pressing the up arrow key.

The Run-In speed will also be the same as the weld speed setting if rapid restrike welding applications are used, where the arc is restruck in a fraction of a second after the previous welding arc was stopped.

Bottom Light - Indicates Weld Feed Speed (WFS) Function has been selected and the weld speed setting is being dis- played in IPM or m/m (see section for

Top Light - indicates Voltmeter Function has been selected and arc voltage (in volts) will be displayed along with electrode polarity when the trigger has been pressed. When the trigger is not pressed, this will serve as a preset voltage/trim function and the preset voltage/trim will be displayed. The top light “blinks” when arc voltage is being displayed and stays lit when preset volt- age/trim is displayed. The last welding voltage displayed before the weld is stopped, will continue to be displayed for 5 seconds after welding to permit

operator monitoring.

English or Metric speed display). The range of Weld Feed Speed is synergically set by the power source for the process being used, and is adjustable using the Wire Feed Speed encoder knob on the front of the Synergic 7 Control.

If selected (see Memory Ammeter Selection section), the bottom light will “blink” while welding, indicating that the dis- play has been selected to display welding amps. The last welding current displayed before the weld is stopped will continue to be displayed for 5 seconds after welding to permit operator monitoring.

SYNERGIC 7 & 7H

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Contents Synergic 7 and 7H Safety Mar ‘95Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Mar. ‘93Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications Synergic 7 and 7HType K631-3 K631-4 Wire Speed Range Size & Weight Without Wire Stand With K377 Wire StandStandard Features Wire Drive FeaturesGeneral Description Recommended Processes and EquipmentControl Features Y P a D a N D D I S P L a Y Description RUN-IN WFSSafety Precautions Electric Shock can killProcedure to Install Drive Roll and Guide Tubes Wire Feed Drive Roll and Guide Tube KitsSteel Wire Sizes Roll Aluminum Wire SizesGun Cable Connection Wire Feeder to Gun Gun and Cable AssembliesFor GMA Gun Cables Gmaw GunsShut off shielding gas supply when not in use Synergic 7 Water Connections for Water- Cooled GunsGmaw Shielding Gas Cylinder may explode if damagedElectrical Installation Warning Optional Features Installation Work CableCurrent 60% Duty Cycle Up to 100 ft Length 30mInstallation Mode Selection Power-Down SaveOperation Operating InstructionsPreset voltage/trim may be adjusted Display Control KeysCold Feed Step Trigger Mode Selection Dual Procedure Remote Control K1449-1Procedure Selector Switch Memory Ammeter SelectionWire Loading Figure B.1a Threaded Locking CollarInnershield Coils To remove the wire reel from its shaft, grasp Knob so it seats into the shaft when releasedCut the tie wires at this time Coil tie wiresFeeding Electrode READI-REELS a K438 READI-REEL Adapter Must be UsedIdle Roll Pressure Setting Gas Guard Regulator SettingMaking a Weld Wire Reel ChangingWire Feed Overload Protection Explanation of Prompting Error Messages Grounding Lead ProtectorAccessories Optional FeaturesUniversal Wire Reel Stand K1524-1 60 LB .2 KG Coil Adapter K1504-1READI-REEL Adapters MISC. Options K179 type vacuum unit not recommended for use with SynergicMaintenance MaintenanceAvoiding Wire Feeding Problems Routine Maintenance1TROUBLESHOOTINGE-1 Locate Problem SymptomTroubleshooting Welding Ing and gas flow rate is properIng ReplaceNo control of wire feed Ters on wire feeder display do notDefective wire feed motor tach or Connector J1 on control PCWire feed motor runs and solenoid Power source is defective Wiring harness or Control PCSpeed does not change when Run-in and weld speeds are set Or there may be a problem withMeters on wire feeder display do Not match those on powerProblem with wire feeder harness Remote control kit must be usedTroubleshooting Dure switch Be connected Between procedures a and BDisplay. If not, refer to Problem Wiring harness, or Control boardLocal dual procedure switch Dual procedure switch is used toSwitch between procedures a Faulty communication betweenTroubleshooting HXX Procedure for Replacing PC Boards Electric Shock can kill Diagrams Wiring Diagram SynergicInput Connection Diagram Electric Shock Can KillDimension Print W I R E R E E L S T a N DSynergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Precaucion Warnung