Lincoln Electric IM557 manual Installation

Page 18

A-11

INSTALLATION

A-11

 

 

 

Wire Reel Dust Shield for K376 50-60 Lb. Wire Reel Mounting Stand - If the user desires to protect the wire from falling dirt and dust, there is a shield avail- able to cover the wire reel. Order part number S14543. Instructions are included with the kit.

Wire Reel Dust Shield Door for K303 and K376 (when equipped with an S14543 shield) - In extremely dusty and dirty locations, this door kit can be added to those units having the shield kit (S14543). This door kit includes a hinged door and sliding bottom seal. When these parts are attached to the reel support per the instructions included, the unit becomes a completely enclosed housing. Order part number M11514.

K377 - Small Mounting Stand for Readi-Reel Coils or 10-44 Pound (4.5-20 kg) Spools with 2" I.D. - This assembly includes a small frame to which is attached a wire reel spindle similar to the K162 Spindle. The unit is supplied with the K363 Readi-Reel Adapter for using the Lincoln "Readi-Reel Electrode Coils". Without the adapter, the unit is capable of handling spools with a 2" (51mm) I.D., a 12" (30mm) maximum O.D., and a 4" (101mm) width. For spools with an 8" (200mm) O.D., a K468 spindle adapter is available. The spindle has an adjustable braking system. See Installation section “Attaching the Wire Reel Stand” for mounting to wire feed unit.

K378 - Small Mounting Stand for 13-14 Pound Innershield Coils - This assembly includes the same smaller frame as used in the K377 and a fully enclosed canister system for de reeling of the 14 pound (6 kg) coil. This system has a fixed brake for this coil. See Installation section “Attaching the Wire Reel Stand” for mounting to wire feed unit.

K659-1- Gas Guard Regulator - Adjustable flow regu- lator with removable adjustor key for CO2 and Argon blend gases. Mounts onto feeder inlet, and reduces gas waste and arc start "blow" by reducing surge caused by excess pressure in supply hose.

Install the 5/8-18 male outlet of the regulator to the 5/8-18 female gas inlet on the back panel of the Synergic 7. Secure fitting with flow adjuster key at top. Attach gas supply to 5/8-18 female inlet of regu- lator per See Installation section “Shielding Gas Connections”.

K1524-1 Universal Wire Reel Stand - The assembly includes a reel stand, a 2" (51 mm) O.D. spindle with adjustable brake, rubber mounting feet, and a cable clamp for fastening the input cable. It is easily mount- ed to the wire feed unit by three bolts. The wire feed- er reel stand assembly fits on top of the power source and is correctly positioned by using a hole in the base that accommodates the power source lift bale. The 2" (51mm) O.D. spindle can be set on one of two mount- ing locations on the stand, depending on what coil of wire and spindle adapter is being used. The upper hole mounts 50-60 lb coils, the lower hole mounts 10- 30 lb, 13-14 lb, and 8" O.D. coils. Installation instruc- tions are included with the kit.

K1555-1 Insulated Lift Bale Kit for K1524-1 - A lift bale can be added to the K1524-1 Universal Wire Reel Stand. The K1555-1 provides electrical insula- tion between the wire stand assembly and the lift hook. It is easily mounted to the wire stand with three bolts and a threaded plate. Installation instructions are included with the kit.

K1556-1 Caster Kit for K1524-1 - A light duty caster kit can be added to the K1524-1 Universal Wire Reel Stand. The K1556-1 includes 4 2" O.D. light duty casters that mount in place of the rubber feet on the wire stand base. Installation instructions are included with the kit.

K1557-1 Swivel Platform for K1524-1 - A swivel plat- form can be added to the K1524-1 Universal Wire Reel Stand. The K1557-1 includes a pivot top plate and a base assembly. The pivot top plate mounts to the underside of the base of the wire stand assembly using four screws. The swivel base mounts to the power source lift bale with hardware provided or it can be mounted to a surface of choice with four customer provided bolts. Installation instructions are provided with the kit.

SYNERGIC 7 & 7H

Page 17 Page 19
Image 18
Page 17 Page 19
Contents Synergic 7 and 7H Safety Mar ‘95Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Mar. ‘93Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Type K631-3 K631-4 Wire Speed Range InstallationTechnical Specifications Synergic 7 and 7H Size & Weight Without Wire Stand With K377 Wire StandGeneral Description Standard FeaturesWire Drive Features Recommended Processes and EquipmentControl Features Y P a D a N D D I S P L a Y Description RUN-IN WFSSafety Precautions Electric Shock can killSteel Wire Sizes Roll Procedure to Install Drive Roll and Guide TubesWire Feed Drive Roll and Guide Tube Kits Aluminum Wire SizesFor GMA Gun Cables Gun Cable Connection Wire Feeder to GunGun and Cable Assemblies Gmaw GunsGmaw Shielding Gas Shut off shielding gas supply when not in useSynergic 7 Water Connections for Water- Cooled Guns Cylinder may explode if damagedElectrical Installation Warning Current Optional Features InstallationWork Cable 60% Duty Cycle Up to 100 ft Length 30mInstallation Operation Mode SelectionPower-Down Save Operating InstructionsPreset voltage/trim may be adjusted Display Control KeysCold Feed Procedure Selector Switch Step Trigger Mode SelectionDual Procedure Remote Control K1449-1 Memory Ammeter SelectionWire Loading Figure B.1a Threaded Locking CollarInnershield Coils Cut the tie wires at this time To remove the wire reel from its shaft, graspKnob so it seats into the shaft when released Coil tie wiresFeeding Electrode READI-REELS a K438 READI-REEL Adapter Must be UsedIdle Roll Pressure Setting Gas Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Explanation of Prompting Error Messages Grounding Lead ProtectorAccessories Optional FeaturesUniversal Wire Reel Stand K1524-1 60 LB .2 KG Coil Adapter K1504-1READI-REEL Adapters MISC. Options K179 type vacuum unit not recommended for use with SynergicAvoiding Wire Feeding Problems MaintenanceMaintenance Routine Maintenance1TROUBLESHOOTINGE-1 Locate Problem SymptomTroubleshooting Ing WeldingIng and gas flow rate is proper ReplaceDefective wire feed motor tach or No control of wire feedTers on wire feeder display do not Connector J1 on control PCSpeed does not change when Run-in and weld speeds are set Wire feed motor runs and solenoid Power source is defectiveWiring harness or Control PC Or there may be a problem withProblem with wire feeder harness Meters on wire feeder display doNot match those on power Remote control kit must be usedTroubleshooting Display. If not, refer to Problem Dure switch Be connectedBetween procedures a and B Wiring harness, or Control boardSwitch between procedures a Local dual procedure switchDual procedure switch is used to Faulty communication betweenTroubleshooting HXX Procedure for Replacing PC Boards Electric Shock can kill Diagrams Wiring Diagram SynergicInput Connection Diagram Electric Shock Can KillDimension Print W I R E R E E L S T a N DSynergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Precaucion Warnung
Top Page Image Contents