Lincoln Electric IM557 manual READI-REEL Adapters

Page 32

C-3

ACCESSORIES

C-3

 

 

 

READI-REEL ADAPTERS:

K363P - Adapts Lincoln Readi-Reel coils of electrode 30 lb (14 kg) and 22 lb (10 kg) to a 2” (51mm) spindle. Durable molded plastic one piece construction. Designed for easy loading; adapter remains on spin- dle for quick changeover. (used with K162H)

K438 - Adapts Lincoln Readi-Reel coils of electrode 50-60 lb (22.7-27.2 kg) to a 2” (51mm) spindle. (used with K162H).

SPINDLE ADAPTERS:

K162H - Spindle for mounting Readi-Reels and 2” (51mm) I.D. spools with 60 lb (27.2 kg) capacity. The shaft for the standard wire coils is removed from the mounting frame-work and the K162H is installed in its place. Includes an easily adjustable friction brake for control of overrun.

When used with Readi-Reels a Readi-Reel adapter is required.

K435 - Permits 14 lb (6 kg) Innershield coils to be mounted on 2” (51mm) O.D. spindles. For use with optional K162H adapter.

K468 - Permits 8” (203mm) O.D. spools to be mount- ed on 2” (51mm) O.D. spindles. For use with optional K162H adapter.

GUN AND CABLE ASSEMBLIES:

K126 Innershield gun and cable assemblies are rated at 350 amps, 60% duty cycle. Maximum wire size for Synergic 7 models is 5/64" (2.0 mm). Not recom- mended for Synergic 7H models. (Consult sales spec- ifications for appropriate models)

K115 Innershield gun and cable assemblies are rated at 450 amps, 60% duty cycle. Maximum wire size for Synergic 7 models is 5/64" (2.0 mm). Not recom- mended for Synergic 7H models. (Consult sales spec- ifications for appropriate models)

K470 Magnum 300 GMAW gun and cable assemblies are rated 300 amps, 60% duty cycle. (Consult sales specifications for appropriate models)

K471 Magnum 400 GMAW gun and cable assemblies are rated 400 amps, 60% duty cycle. (Consult sales specifications for appropriate models)

K497 Magnum 200 GMAW gun and cable assemblies are rated 200 amps, 60% duty cycle. (Consult sales specifications for appropriate models)

K541 Magnum 400 Short Neck GMAW gun and cable assemblies are rated 400 amps, 60% duty cycle. (Consult sales specifications for appropriate models)

K598 Magnum 550 GMAW gun and cable assemblies are rated 550 amps, 60% duty cycle. (Consult sales specifications for appropriate models)

K206• Innershield Linconditioner gun and cable assemblies are rated 350 amps, 60% duty cycle. Maximum size for Synergic 7 models is 5/64" (2.0

mm). Not recommended for Synergic 7H models. (Consult sales specifications for appropriate models)

K289• Innershield Linconditioner gun and cable assemblies are rated 500 amps, 60% duty cycle. Maximum size for Synergic 7 models is 5/64" (2.0

mm). Not recommended for Synergic 7H models. (Consult sales specifications for appropriate models)

K309• Innershield Linconditioner gun and cable assemblies are rated 250 amps, 60% duty cycle. Maximum size for Synergic 7 models is 5/64" (2.0

mm). Not recommended for Synergic 7H models. (Consult sales specifications for appropriate models)

• K179 type vacuum unit not recommended for use with Synergic 7.

The following Lincoln gun and cable assemblies are equipped with a Fast-Mate™ connector. They can be used with these Synergic 7 models by installing a K489-1 Fast-Mate™ adapter kit.

K684 - Magnum “Water Cooled” FM water cooled GMAW gun and cable assemblies are rated 450 amps, 100% duty cycle (CO2). (Consult sales specifi- cations for appropriate models).

K498 - Magnum 200 FM GMAW gun and cable assemblies are rated for 200 amps, 60% duty cycle. (Consult sales specifications for appropriate models).

K534 - Magnum 250L FM GMAW gun and cable assemblies are rated for 250 amps, 30% duty cycle. (Consult sales specifications for appropriate models).

K478 - Magnum 300 FM GMAW gun and cable assemblies are rated for 300 amps, 60% duty cycle. (Consult sales specifications for appropriate models).

K479 - Magnum 400 FM GMAW gun and cable assemblies are rated for 400 amps, 60% duty cycle. (Consult sales specifications for appropriate models).

K556 * - GMAW process Magnum 400XA X-TRAC- TOR gun and cable assemblies are rated at 400 amps, 60% duty cycle. (Consult sales specifications for appropriate models)

SYNERGIC 7 & 7H

Page 31 Page 33
Image 32
Page 31 Page 33
Contents Synergic 7 and 7H Safety Mar ‘95Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Mar. ‘93Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications Synergic 7 and 7HType K631-3 K631-4 Wire Speed Range Size & Weight Without Wire Stand With K377 Wire StandStandard Features Wire Drive FeaturesGeneral Description Recommended Processes and EquipmentControl Features Y P a D a N D D I S P L a Y Description RUN-IN WFSSafety Precautions Electric Shock can killProcedure to Install Drive Roll and Guide Tubes Wire Feed Drive Roll and Guide Tube KitsSteel Wire Sizes Roll Aluminum Wire SizesGun Cable Connection Wire Feeder to Gun Gun and Cable AssembliesFor GMA Gun Cables Gmaw GunsShut off shielding gas supply when not in use Synergic 7 Water Connections for Water- Cooled GunsGmaw Shielding Gas Cylinder may explode if damagedElectrical Installation Warning Optional Features Installation Work CableCurrent 60% Duty Cycle Up to 100 ft Length 30mInstallation Mode Selection Power-Down SaveOperation Operating InstructionsPreset voltage/trim may be adjusted Display Control KeysCold Feed Step Trigger Mode Selection Dual Procedure Remote Control K1449-1Procedure Selector Switch Memory Ammeter SelectionWire Loading Figure B.1a Threaded Locking CollarInnershield Coils To remove the wire reel from its shaft, grasp Knob so it seats into the shaft when releasedCut the tie wires at this time Coil tie wiresFeeding Electrode READI-REELS a K438 READI-REEL Adapter Must be UsedIdle Roll Pressure Setting Gas Guard Regulator SettingMaking a Weld Wire Reel ChangingWire Feed Overload Protection Explanation of Prompting Error Messages Grounding Lead ProtectorAccessories Optional FeaturesUniversal Wire Reel Stand K1524-1 60 LB .2 KG Coil Adapter K1504-1READI-REEL Adapters MISC. Options K179 type vacuum unit not recommended for use with SynergicMaintenance MaintenanceAvoiding Wire Feeding Problems Routine Maintenance1TROUBLESHOOTINGE-1 Locate Problem SymptomTroubleshooting Welding Ing and gas flow rate is properIng ReplaceNo control of wire feed Ters on wire feeder display do notDefective wire feed motor tach or Connector J1 on control PCWire feed motor runs and solenoid Power source is defective Wiring harness or Control PCSpeed does not change when Run-in and weld speeds are set Or there may be a problem withMeters on wire feeder display do Not match those on powerProblem with wire feeder harness Remote control kit must be usedTroubleshooting Dure switch Be connected Between procedures a and BDisplay. If not, refer to Problem Wiring harness, or Control boardLocal dual procedure switch Dual procedure switch is used toSwitch between procedures a Faulty communication betweenTroubleshooting HXX Procedure for Replacing PC Boards Electric Shock can kill Diagrams Wiring Diagram SynergicInput Connection Diagram Electric Shock Can KillDimension Print W I R E R E E L S T a N DSynergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Precaucion Warnung
Top Page Image Contents