Lincoln Electric IM557 manual Cold Feed

Page 21

B-3

OPERATION

B-3

 

 

 

 

 

 

 

 

Timer/Crater Select - key enables

 

 

 

 

 

operator to choose crater speed, spot

1

2

 

or gas timers as indicated by the appro-

 

 

 

 

 

priate light. Pressing key causes lights

 

 

 

 

 

 

 

 

CRATER to sequence (left to right, top to bottom)

 

 

 

SPOT

starting from the current indicated posi-

 

 

 

 

 

 

tion. Any parameter not available in the

 

 

 

 

 

mode selected is skipped over. If a

 

 

 

 

 

function is being displayed when the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Timer/Crater Select key is pressed,

 

 

 

 

 

then the light of the last parameter

 

 

 

 

 

selected before the function was cho-

 

 

 

 

 

sen will come on and become the start-

 

 

 

 

 

ing point for the sequencing.

 

 

 

 

 

Top Left Light - indicates preflow time

 

 

 

 

 

is being displayed in seconds. This is

 

 

 

 

 

the time the shielding gas flows before

 

 

 

 

 

the wire feed and power source are

 

 

 

 

 

activated.

 

 

 

 

 

Top Right Light - indicates postflow

 

 

 

 

 

time is being displayed in seconds.

 

 

 

 

 

This is the time the shielding gas flows

 

 

 

 

 

after the wire feed and power source

 

 

 

 

 

are deactivated.

 

 

 

 

 

Middle Light - indicates that crater feed

 

 

 

 

 

speed is being displayed. Crater speed

 

 

 

 

 

is only available when 4-step trigger

 

 

 

 

 

with crater fill is selected. (See 4-step

 

 

 

 

 

trigger mode selection section). It is

 

 

 

 

 

activated by Step 3 and deactivated by

 

 

 

 

 

Step 4 of the 4-step sequence.

 

 

 

 

 

Bottom Light - indicates spot on time is

 

 

 

 

 

being displayed in seconds.

 

 

 

 

 

NOTE: if unit is not in spot mode then

 

 

 

 

 

this light will be skipped over in the

 

 

 

 

 

selection sequence.

 

 

 

 

 

Increase Arrow - key increases the

 

 

 

 

 

setting of the parameter selected to be

 

 

 

 

 

displayed, except Wire Feed Speed and

 

 

 

 

 

Volts/Trim which are controlled by the

 

 

 

 

 

encoder knobs.

 

 

 

 

 

Decrease Arrow - key decreases the

 

 

 

 

 

setting of the parameter selected to be

 

 

 

 

 

displayed, except Wire Feed Speed and

 

 

 

 

 

Volts/Trim which are controlled by the

 

 

 

 

 

encoder knobs.

 

 

 

 

 

Arrow Keys use the “Accelerating

 

 

 

 

 

 

 

 

 

 

Digit” method for setting changes,

 

 

 

 

 

where holding the arrow key causes

 

 

 

 

 

setting change rate to accelerate from

 

 

 

 

 

slow to fast. Releasing arrow key resets

 

 

 

 

 

to slow setting change.

GAS PURGE

V VOLTS/ TRIM

RUN-IN

WFS

GAS PURGE

12

CRATER

SPOT

GAS PURGE

COLD FEED

Acceleration Selection

Pressing both the “Gas Purge” key and then the func- tion select key at the same time causes the accelera- tion setting to be displayed. The display will indi- cate “A-X” where X will be a number from 1 through 5 with 5 being the fastest acceleration. This number can be adjusted using the arrow keys. To exit this function, press any other key except the arrow key, gas purge or function select key.

Burnback Time Selection

If necessary, for higher wire feed speeds, burnback time maybe selected to prevent the electrode from sticking in the weld puddle a the end of the weld. Pressing both the Gas Purge Key then the function select key at the same time, displaying acceleration setting per above, then pressing the function key a second time, while holding gas purge pressed, dis- plays the burnback time selection. Default is “b0" which is zero delay. Selecting “b1" through “b5" increases delay from 10 m sec to 50 m sec in 10 m sec increments. To exit this function press any other key except the arrow keys, gas purge or function select key.

Selection of English or Metric Speed Display Units

Pressing both the Gas Purge key and then timer select key at the same time causes the speed display units to toggle between IPM (no decimal point displayed) and m/m (a decimal point displayed). If the speed dis- play units were IPM, then they will change to m/m. If the speed display units were m/m, then they will change to IPM. If the display is showing the volts/trim or one of the timers when the keys are pressed, the display will be changed to weld speed to indicate the selected speed display units.

Run-In Selection

Pressing both the Gas Purge key then the Cold Feed key at the same time causes Run-In function to toggle on or off, as indicated by the Run-In indicator light turning on or remaining off in the function select sequence.

As shipped, the Run-In function is off with a fixed setting of 50 IPM (1.27 m/min.). Therefore, the Run-In indicator light will not sequence with the function select key, but the fixed setting will still be used for actual Run-In speed.

Activation of adjustable Run-In speed using the above dual key press will permit Run-In speed to be adjusted with the arrow keys, (See Section 3.3.4), and the Run-In indicator light will return to the function key sequence. Re- pressing the above dual key again removes the Run-In light from the function key sequence, but replaces the fixed Run-In speed with the adjusted Run-In speed setting, until readjusted.

SYNERGIC 7 & 7H

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Contents Synergic 7 and 7H Mar ‘95 SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionMar. ‘93 Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications Synergic 7 and 7H InstallationType K631-3 K631-4 Wire Speed Range Size & Weight Without Wire Stand With K377 Wire StandWire Drive Features Standard FeaturesGeneral Description Recommended Processes and EquipmentControl Features RUN-IN WFS Y P a D a N D D I S P L a Y DescriptionElectric Shock can kill Safety PrecautionsWire Feed Drive Roll and Guide Tube Kits Procedure to Install Drive Roll and Guide TubesSteel Wire Sizes Roll Aluminum Wire SizesGun and Cable Assemblies Gun Cable Connection Wire Feeder to GunFor GMA Gun Cables Gmaw GunsSynergic 7 Water Connections for Water- Cooled Guns Shut off shielding gas supply when not in useGmaw Shielding Gas Cylinder may explode if damagedElectrical Installation Warning Work Cable Optional Features InstallationCurrent 60% Duty Cycle Up to 100 ft Length 30mInstallation Power-Down Save Mode SelectionOperation Operating InstructionsDisplay Control Keys Preset voltage/trim may be adjustedCold Feed Dual Procedure Remote Control K1449-1 Step Trigger Mode SelectionProcedure Selector Switch Memory Ammeter SelectionFigure B.1a Threaded Locking Collar Wire LoadingInnershield Coils Knob so it seats into the shaft when released To remove the wire reel from its shaft, graspCut the tie wires at this time Coil tie wiresREADI-REELS a K438 READI-REEL Adapter Must be Used Feeding ElectrodeGas Guard Regulator Setting Idle Roll Pressure SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Grounding Lead Protector Explanation of Prompting Error MessagesOptional Features Accessories60 LB .2 KG Coil Adapter K1504-1 Universal Wire Reel Stand K1524-1READI-REEL Adapters K179 type vacuum unit not recommended for use with Synergic MISC. OptionsMaintenance MaintenanceAvoiding Wire Feeding Problems Routine MaintenanceLocate Problem Symptom 1TROUBLESHOOTINGE-1Troubleshooting Ing and gas flow rate is proper WeldingIng ReplaceTers on wire feeder display do not No control of wire feedDefective wire feed motor tach or Connector J1 on control PCWiring harness or Control PC Wire feed motor runs and solenoid Power source is defectiveSpeed does not change when Run-in and weld speeds are set Or there may be a problem withNot match those on power Meters on wire feeder display doProblem with wire feeder harness Remote control kit must be usedTroubleshooting Between procedures a and B Dure switch Be connectedDisplay. If not, refer to Problem Wiring harness, or Control boardDual procedure switch is used to Local dual procedure switchSwitch between procedures a Faulty communication betweenTroubleshooting HXX Procedure for Replacing PC Boards Electric Shock can kill Wiring Diagram Synergic DiagramsElectric Shock Can Kill Input Connection DiagramW I R E R E E L S T a N D Dimension PrintSynergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Precaucion Warnung