Lincoln Electric IM557 manual Universal Wire Reel Stand K1524-1, 60 LB .2 KG Coil Adapter K1504-1

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ACCESSORIES

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UNIVERSAL WIRE REEL STAND (K1524-1)

Includes a 2" (51mm) O.D. Spindle with adjustable brake and two locations for mounting the spindle to allow for the mounting of 50 - 60lb, 10 - 30 lb, 13 - 14lb, and 8" O.D. coils with proper spindle adapters. (See OPERATION section) Capable of being mount- ed on the top of a suitable power source or surface without the need for any other mounting kit. Optional features available for this stand include:

K1555-1 insulated lift bale

K1556-1 caster kit

K1557-1 swivel platform.

60 LB. (27.2 KG) COIL ADAPTER (K1504-1)

Permits 50-60 lb. (22.7-27.2 Kg) coils to be mounted to a 2" (51mm) spindle.

K1551-1 INSULATED LIFT BALE: Provides a bolt on lift bale with an electrically insulated lift hook.

K1556-1 CASTER KIT: Comes with 4 light duty 2" O.D. casters which mount in place of the rubber feet on the wire stand. Use in light duty applications where portability is required. Can be used in combi- nation with the K1557-1 swivel platform.

K1557-1 SWIVEL PLATFORM: Allows for the mounting of the wire feeder reel stand assembly on top of a suitable power source if the need for the wire feeder reel stand assembly to swivel is desired. Also has mounting holes in the base feet for mounting to any surface that it can be fastened to. Comes with a rotating tool tray to hold gun tips, guide tubes, drive rolls, etc. Will work in combination with the K1556-1 caster kit.

WIRE REEL ASSEMBLY:

K303 - 50-60 lb. (22.7-27.2 kg) Wire reel mounting stand. Assembly includes a framework to which is attached the 50-60 lb. (22.7-27.2 kg) wire reel, a mounting spindle, a dust shield, a lift bail, and a cable clamp for fastening the input cable assembly. The reel mounting spindle is the pull knob type with a built- in brake. The brake pad is adjustable for proper brak- ing at low or high wire feed speeds. In extremely dusty and dirty locations a wire reel dust shield door kit can be added to this unit.

This door kit, which includes a hinged door and sliding bottom seal, makes the housing completely enclosed. Order part number M11514.

K376 - Same as K303 above but without dust shield. A dust shield that covers the wire reel and protects the wire from falling dirt and dust is available for this unit. Order part number S14543. This unit will also accept the M11514 door kit (see K303 above) but only if already equipped with optional dust shield (S14543).

K377 - Small mounting stand for Readi-Reel coils or 10-30 lb. (4.5-14 kg) spools with 2" (51 mm) I.D. This assembly includes a small frame to which is attached a 2" (51 mm) O.D. wire reel spindle and a K363P Readi Reel adapter for using the Lincoln "Readi-Reel Electrode Coils". Without the adapter, the unit is capable of handling spools with a 2" (51 mm) I.D., a 12" (305 mm) maximum O.D., and a 4" (101 mm) width.

K378 - Small mounting stand for 13-14 lb. (6 kg) Innershield coils. This assembly includes the same smaller frame as used in the K377 and a fully enclosed canister system for de-reeling of the 14 lb. (6 kg) coil. This system has a fixed brake for this coil.

K445 - 50-60 lb. (22.7-27.2 kg) Readi-Reel mounting stand. This assembly includes framework to which is attached a 2" (51 mm) O.D. spindle with adjustable brake and 50-60 lb. (22.7-27.2 kg) (K438) Readi-Reel adapter. Includes a lift bail and cable clamp for fas- tening the input cable assembly. Does not include a dust shield. A dust shield that covers the wire reel and protects the wire from falling dirt and dust is avail- able for this unit. Order part number S14543. This unit will also accept the M11514 door kit (see K303 above) but only if already equipped with optional dust shield (S14543).

SYNERGIC 7 & 7H

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Contents Synergic 7 and 7H Mar ‘95 SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionMar. ‘93 Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Size & Weight Without Wire Stand With K377 Wire Stand InstallationTechnical Specifications Synergic 7 and 7H Type K631-3 K631-4 Wire Speed RangeRecommended Processes and Equipment Standard FeaturesWire Drive Features General DescriptionControl Features RUN-IN WFS Y P a D a N D D I S P L a Y DescriptionElectric Shock can kill Safety PrecautionsAluminum Wire Sizes Procedure to Install Drive Roll and Guide TubesWire Feed Drive Roll and Guide Tube Kits Steel Wire Sizes RollGmaw Guns Gun Cable Connection Wire Feeder to GunGun and Cable Assemblies For GMA Gun CablesCylinder may explode if damaged Shut off shielding gas supply when not in useSynergic 7 Water Connections for Water- Cooled Guns Gmaw Shielding GasElectrical Installation Warning 60% Duty Cycle Up to 100 ft Length 30m Optional Features InstallationWork Cable CurrentInstallation Operating Instructions Mode SelectionPower-Down Save OperationDisplay Control Keys Preset voltage/trim may be adjustedCold Feed Memory Ammeter Selection Step Trigger Mode SelectionDual Procedure Remote Control K1449-1 Procedure Selector SwitchFigure B.1a Threaded Locking Collar Wire LoadingInnershield Coils Coil tie wires To remove the wire reel from its shaft, graspKnob so it seats into the shaft when released Cut the tie wires at this timeREADI-REELS a K438 READI-REEL Adapter Must be Used Feeding ElectrodeGas Guard Regulator Setting Idle Roll Pressure SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Grounding Lead Protector Explanation of Prompting Error MessagesOptional Features Accessories60 LB .2 KG Coil Adapter K1504-1 Universal Wire Reel Stand K1524-1READI-REEL Adapters K179 type vacuum unit not recommended for use with Synergic MISC. OptionsRoutine Maintenance MaintenanceMaintenance Avoiding Wire Feeding ProblemsLocate Problem Symptom 1TROUBLESHOOTINGE-1Troubleshooting Replace WeldingIng and gas flow rate is proper IngConnector J1 on control PC No control of wire feedTers on wire feeder display do not Defective wire feed motor tach orOr there may be a problem with Wire feed motor runs and solenoid Power source is defectiveWiring harness or Control PC Speed does not change when Run-in and weld speeds are setRemote control kit must be used Meters on wire feeder display doNot match those on power Problem with wire feeder harnessTroubleshooting Wiring harness, or Control board Dure switch Be connectedBetween procedures a and B Display. If not, refer to ProblemFaulty communication between Local dual procedure switchDual procedure switch is used to Switch between procedures aTroubleshooting HXX Procedure for Replacing PC Boards Electric Shock can kill Wiring Diagram Synergic DiagramsElectric Shock Can Kill Input Connection DiagramW I R E R E E L S T a N D Dimension PrintSynergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Synergic 7 & 7H Precaucion Warnung