Lincoln Electric IM601-A manual Possible Areas, Symptoms, Course of Action

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E-2

 

TROUBLESHOOTING

E-2

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

 

(SYMPTOMS)

MISADJUSTMENTS(S)

COURSE OF ACTION

 

 

 

 

 

 

ENGINE PROBLEMS

Major Physical or Electrical Damage

1. Contact your Local Lincoln

is Evident.

 

Authorized Field Service Facility.

Engine will not “crank”.

1. Battery is low. Charge Battery.

 

2.

Loose battery cable connections.

 

 

Inspect, clean and tighten.

 

 

Engine will “crank” but not start.

1. Out of fuel. Fill fuel tank.

 

2.

Fuel shut off valve is in off

 

 

position.

 

3.

High oil temperature (Indicator

 

 

light lit. Check engine cooling

 

 

system. (Consult engine service

 

 

dealer.

 

4.

Low battery voltage.

 

 

Engine shuts down shortly after

1. Low fuel. (Indicator light lit K1585-

starting.

 

2 only) Add fuel.

 

2.

Low output of battery charging

 

 

alternator. (Indicator light lit)

 

 

Check cooling blower belt. Replace

 

 

if neccessary.

 

3.

High oil temperature (Indicator

 

 

light lit). Check engine cooling

 

 

system. (Consult engine service

 

 

dealer.

 

 

Battery does not stay charged.

1. Faulty battery. Replace

 

 

 

Contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

COMMANDER 300

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Contents Commander Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Vii Installation Safety Precautions Lifting PRE-OPERATION Engine Service High Frequency Generators for TIG Applications Welding Output Cables Power Connection of LN-7 or LN-8 to the Commander Connection of Lincoln Electric Wire FeedersConnection of the LN-25 to the Commander CommanderConnection of AN LN-23P Wire Feeder to the Commander Operating Instructions Safety InstructionsDesign Features and Advantages General DescriptionK1585-1 Commander 300 Standard Model For Auxiliary PowerOther Features Welding CapabilityStart Pushbutton Controls and SettingsRUN- Stop Switch Fuel Level Gauge and LightIdler Operational exceptions Idler SwitchOIL Pressure Gauge K1585-2 Std., K1585-1 Opt. and Light Hour MeterAuxiliary Power Controls Starting the Engine Engine OperationStopping the Engine Typical Fuel Consumption Welder OperationBREAK-IN Period Stick WeldingCommander 300 Settings When Using the K930-1 TIG Module Commander 300 Settings When Using the K799 HI-FREQ UnitTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Wire Feed Constant Voltage Weld ING Auxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsOptional Field Installed Accessories Recommended Optional EQUIP- MentRoutine and Periodic Maintenance Safety PrecautionsEngine Maintenance Fuel Filters Cooling System Cooling Blower BeltNameplates / Warning Decals Maintenance Welder / Generator MaintenanceMake Part Number Troubleshooting HOW to USE Troubleshooting GuidePossible Areas SymptomsCourse of Action Function Problems Output Problems Diagram WiringDiagram WiringCommander 300-STANDARD Model Wiring Diagram Code 10469 only Connection Diagram Connection Connection S23988 S23989 Installation Instructions Connection S23992 S24787-3 S23994 Commander 300 / K930 TIG Module / Connection Diagram $!#% Dimension Print 300Commander Commander Basic Course $700.00Precaucion Aviso DE