Lincoln Electric IM601-A manual Function Problems

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E-3

 

TROUBLESHOOTING

E-3

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

 

(SYMPTOMS)

MISADJUSTMENTS(S)

COURSE OF ACTION

 

 

 

 

 

 

FUNCTION PROBLEMS

Engine will not idle down to low

1.

Idler switch in High idle position.

speed.

 

Set switch to Auto.

 

2.

External load on welder or auxil-

 

 

iary power. Remove all external

 

 

loads.

Engine will not go to high idle when

1.

Poor work lead connection to

attempting to weld.

 

work. Make sure work clamp is

 

 

tightly connected to clean base

 

 

metal.

 

2.

”Welding Terminals” switch is in

 

 

wrong position. Set to “Always

 

 

On” when welding without a weld-

 

 

ing terminal control cable. Refer

 

 

to Operations chapter for proper

 

 

use of this switch.

 

 

 

Engine will not go to high idle when

1.

Auxiliary power load is less than

using auxiliary power.

 

100 watts. Idler may not respond

 

 

with less than a 100 watt load.

 

 

Set Idler to “High”

Contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

COMMANDER 300

Image 35
Contents Commander Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Vii Installation Safety Precautions Lifting PRE-OPERATION Engine Service High Frequency Generators for TIG Applications Welding Output Cables Power Commander Connection of Lincoln Electric Wire FeedersConnection of the LN-25 to the Commander Connection of LN-7 or LN-8 to the CommanderConnection of AN LN-23P Wire Feeder to the Commander General Description Safety InstructionsDesign Features and Advantages Operating InstructionsWelding Capability For Auxiliary PowerOther Features K1585-1 Commander 300 Standard ModelFuel Level Gauge and Light Controls and SettingsRUN- Stop Switch Start PushbuttonHour Meter Idler SwitchOIL Pressure Gauge K1585-2 Std., K1585-1 Opt. and Light Idler Operational exceptionsAuxiliary Power Controls Stopping the Engine Engine OperationStarting the Engine Stick Welding Welder OperationBREAK-IN Period Typical Fuel ConsumptionTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 300 Settings When Using the K799 HI-FREQ UnitCommander 300 Settings When Using the K930-1 TIG Module Wire Feed Constant Voltage Weld ING Simultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationRecommended Optional EQUIP- Ment Optional Field Installed AccessoriesEngine Maintenance Safety PrecautionsRoutine and Periodic Maintenance Cooling System Cooling Blower Belt Fuel FiltersWelder / Generator Maintenance Nameplates / Warning Decals MaintenanceMake Part Number HOW to USE Troubleshooting Guide TroubleshootingCourse of Action SymptomsPossible Areas Function Problems Output Problems Wiring DiagramWiring DiagramCommander 300-STANDARD Model Wiring Diagram Code 10469 only Connection Diagram Connection Connection S23988 S23989 Installation Instructions Connection S23992 S24787-3 S23994 Commander 300 / K930 TIG Module / Connection Diagram $!#% 300 Dimension PrintCommander Commander $700.00 Basic CoursePrecaucion Aviso DE