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| COMMANDER |
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| WIRING | |||||||||||||||||||||||||||||||||||||||
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| 67 |
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| W2 |
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| CORRESPONDING SETTINGS FOR TAP NUMBERS |
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| 6A | AUXILIARY HOT |
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| (AS VIEWED FROM THE FRONT) |
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| 6E |
| STATOR AUXILIARY WINDINGS | ||||||||||||||||
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| 3 |
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| W3 |
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| 150A |
| AUXILIARY POWER |
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| J12 |
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| W3 |
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| 90A | 6 | 230A |
| 5A |
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| SELECTOR SWITCH | 5 |
| 7 |
| GND. SCREW ON |
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| 6C |
| "INSULATED STUD" |
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| 3 | ||||||||||||||
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| CAP. | IGBT | 4 | 1 | 23A | 15 |
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| W2 | W3 | STATOR |
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| (VIEWED FROM REAR) | 60A 4 |
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| 8 300A | CONTROL PANEL |
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| 5 | 2 | 25A | 16 |
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| CV MIG/MAG 3 |
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| 5 | DIAGRAM: |
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| DRIVER |
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| WELD |
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| 217 |
| 6 5 |
| 216 |
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| 6A |
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| 6 | 3 |
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| W4 | WINDINGS |
| W1 |
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| PCB1 |
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| 218 | 7 |
| 4 | 215 |
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| W4 |
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| A |
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| EMPTY |
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| EMPTY |
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| CB5 |
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| 15A CB1 |
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| PASS THRU TOROID |
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| 261 |
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| 68A |
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| W3 | W5 |
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| W6 |
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| 8 | 3 | 214 |
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| 42VAC KIT |
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| 3B |
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| ONE TIME |
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| W5 |
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| EMPTY |
| EMPTY |
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| 15A |
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| 260 |
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| W2 |
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| 220 | 9 |
| 2 | 213 |
| OPTIONAL |
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| HEAT SINK |
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| 222 | QUICK CONNECT | EMPTY |
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| + |
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| RED |
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| 3A | CB3 |
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| TERMINAL |
| 42B | 6 |
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| CHOKE |
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| WHITE |
| 42 | 115 |
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| 6A |
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| HOT (GOLD) |
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| W6 |
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| VAC |
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| 3C | J11 |
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| L1 |
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| 25watts |
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| W6 |
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| VAC |
| 6C |
| 6E | AUXILIARY |
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| 115/230V |
| 3C |
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| W1 W1 |
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| CB6 |
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| 205 |
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| 42 | 10A |
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| NEUTRAL STUD |
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| WHITE |
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| BACK OF CONTROL |
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| CB2 |
| SILVER |
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| 203 | 6A |
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| RIGHT |
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| RECTIFIER BRIDGE |
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| 41A | 3 | RED |
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| BOX "LEFT SIDE" |
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| 15A |
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| HEAT SINK |
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| 67 |
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| ohms250 |
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| BLACK | 4 | BLACK |
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| 5M |
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| 9 | HOT (GOLD) | 5E |
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| LEADS 3 & 6A |
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| J13 | 69A |
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| 41 |
| BLACK | 1 | BLACK |
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| J12 |
| 6G |
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| 67A |
| ELECT. |
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| PASS THROUGH |
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| SHUNT |
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| 5G |
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| 5B |
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| 3 | TOROID TWICE |
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| 4 | 1 | 23 |
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| 50MV=400AMPS |
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| 13 |
| 12 | 15 |
| 6E |
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| 5D |
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| 50A |
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| 5C |
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| IN OPPOSITE |
| CAP. | IGBT | 5 | 2 | 14 |
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| 14 | 11 | 16 |
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| 5D |
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| 5E |
| 6D |
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| SILVER |
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| 6A |
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| DIRECTIONS |
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| DRIVER | 6 | 3 |
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| - | + |
| 21B |
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| P16 |
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| 6G |
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| 6A |
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| PCB2 |
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| 5C |
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| 5B |
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| BYPASS PCB |
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| P14 |
| J14 |
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| 1 2 | 3 4 5 6 7 8 |
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| 5E |
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| 22 |
| 1 | 22A |
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| 21A |
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| Y | Y | R | R BR BR BK BK | CONTROL |
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| 5C |
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| 21 |
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| 5 |
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| POWER MODULE |
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| TWISTED |
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| 2 |
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| TWISTED |
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| TRANSFORMER |
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| WORK |
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| PAIR |
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| 6A |
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| PAIR |
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| RED |
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| YELLOW | BROWN |
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| 200B |
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| 5M |
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| 11 | 42VACPCB | 12 | 13 30VAC | 14 | 15 30VAC | 16 |
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| 3 | 201 | 200A |
| 200D |
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| 6G |
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| POWER |
| CONTROL | CONTROL |
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| BRUSH | BRUSH |
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| 21B |
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| 200E | + |
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| 200E | 16 | 200A |
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| 200C |
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| 120VAC |
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| 201B | 15 | 201A |
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| PRIMARY | HOT(BLACK) |
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| ROTOR |
| 201B |
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| 6D |
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| 200C | 14 | 200D |
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| 3 |
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| NEUTRAL (BLACK) |
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| 201A | - |
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| 5H | 13 | 5P |
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| 6D | 12 | 6H |
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| 6A |
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| POSITIVE BRUSH CONNECTED |
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| 5P |
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| 200 | 11 | 200B |
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| TO SLIP RING NEAREST |
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| 201 |
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| TO THE LAMINATION |
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| 6H |
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| 226 | 10 | 226A |
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| 67A |
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| 237 | 9 | 237A |
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| |
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| 31 |
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| 31 |
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| CONTROL HARNESS |
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| 224A | 8 | 224 |
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| DIAGRAMS | |||||
COMMANDER 300 | + |
| SWITCH SHOWN IN |
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| 32 |
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| 32 |
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| 262A | 7 | 262 |
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| POSITIVE POLARITY |
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| 234A | 6 | 234 |
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| POSITION |
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| 42 |
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| 42 |
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| 228A | 5 | 228 |
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POLARITY |
| 21C |
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| 41 |
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| 5G |
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| 233A | 4 | 233 |
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SWITCH |
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| 41 |
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| 241A | 3 | 241 |
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- |
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| 281A | 2 | 281 |
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| 2C |
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| 2B |
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| IDLER | WELDING CONTROL | 239A | 1 | 239 |
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| J30 | P30 |
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| 4C |
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| 4B |
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| HOUR |
| CONTROL | SOURCE SWITCH |
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| J | 31 |
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115VAC |
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| METER |
| SHOWN IN | SHOWN IN |
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| 75B |
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| VIEWED |
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| "HIGH" POSITION | "ALWAYS ON" POSITION |
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| A | 32 |
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| OUTPUT |
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| FROM |
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| 76C 77C |
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| 256 |
| 248 |
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| D | 4E |
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| RF BYPASS PCB |
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| CONTROL |
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| BACK |
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| + | - |
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| PINCH POT |
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CONTACTOR | C | 2E |
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| CCW |
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| REMOTE |
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| HIGH |
| ALWAYS ON |
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| ||||||||||||
WORK |
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| 76C | 4 |
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| R1 |
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| 50K |
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| 226A | 237A |
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H | 21C |
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| 75A |
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| S6 |
| 77 |
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| AUTO |
| REMOTELY |
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| 77E |
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| 75B |
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| |||||||||||||||
REMOTE | E |
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| 2C |
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| 75 |
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| VIEWED |
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| 77B |
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| 76 |
| LOCAL |
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| 263 | 264 |
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| CONTROLLED |
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F | 76E |
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| J61 |
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| FROM | 76B |
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| 278A |
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| 255 |
| 5K |
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| IDLE | SOL. |
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CONTROL |
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| 4C |
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| BACK |
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| 277 |
| 278 |
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OPTIONAL | G | 75E |
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| 77C |
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| 77B | SWITCH SHOWN IN | 32 |
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42VAC | I | 41 |
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| 76B |
| "LOCAL" POSITION |
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| SHUT | DOWN |
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WITH | K | 42 |
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| TOROID |
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| 1 |
| 85 |
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| HARNESSCONTROL |
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| SOL. |
| HARNESSENGINE |
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242H |
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| START BUTTON |
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| GROUND | B |
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| 3 |
| 6 |
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| + | - |
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| AMPHENOL 1 |
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| 76E |
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| CONTROL HARNESS |
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| 224 | 262 |
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| 77E |
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| J62 |
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| 236C |
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| 75E |
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| 232B |
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| 236A |
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| LEADS 238 & 236C TO | 238 |
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| 2E |
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| 236B |
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| OIL PRESSURE SWITCH & SENSOR |
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| BE BOLTED TOGETHER AND | BATT. |
| OIL | OIL | OPTIONAL |
|
| 5G | 5H |
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| 267 |
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| 4E | 1 |
| 4 |
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| TAPED WHEN |
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| 5K |
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| RUN/STOP |
| 231A |
| 228 |
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| 234 |
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| CHRG. |
| PRESS. | TEMP |
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| RUN |
| SENSOR |
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| ||||||||||||||||
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| TOROID |
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| NOT INSTALLED |
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| GAUGE |
| 242B |
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| SWITCH |
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| SWITCH |
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| |||||
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| A | 77D |
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| 3 |
| 6 |
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| 228A |
| 243 |
| 247 | 246 |
| 245 |
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| S I | S |
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| SHOWN IN | STOP |
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| G |
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| WK |
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| ||||||
| REMOTE |
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| 241A |
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| PACK |
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| 5L |
| 5J |
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| "RUN" POS. |
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| OIL TEMP. SENSOR & SWITCH |
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| |||||||||||||||||||
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| NOT |
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| |||||||||||
| CONTROL | B | 76D |
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| 76D |
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| GOLD | GOLD | GOLD |
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| 5 |
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| 232A |
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| ||||
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| P18 |
|
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| USED |
| 12VDC |
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| 5N |
|
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| 232H | 232D |
|
| 241 | SENSOR |
| 233 |
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| ||||||||||||||
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| C | 75D |
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| 77D |
| J60 |
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| 75D |
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| CONTACTOR | E | 4D |
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| SILVER | SILVER | SILVER |
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| 238 | 236C |
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| 12 | 67 69 68 | 277 | 22 | 75 | 77 |
| 222 216 |
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| 105A | 103A | 102A |
| 107A |
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| 239 | W | D- |
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| 213 |
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| 101A | 104A |
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| 101A 105A 107A | 104A 106A 102A | 103A |
| 108A 109A | 91 |
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| 108A | 109A 110A |
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| 2B 237 4B 232D 263 264 | 224A 226 | 262A 2006 |
| 246 | 260 245 261 247 234A 243 239A | 5J 233A 248 | 281A 256 |
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| 23 25 | 278 | 21 |
| 76 | 215 | 218 | 219 214 220 |
| 1 | 1 | 110A | 3 |
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| 1 | 3 | 1 | 1 | 8 |
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| 5 | J8 |
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| 242I | 5M |
| 239 |
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| OPTIONAL DISPLAY PCB |
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| J7 |
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| 242H | 5R | GND STUD ON RIGHT SIDE | 5F | ENGINE GROUND |
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| ENGINE PROTECTION PCB |
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| L10682 |
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|
| NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific dia- |
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| gram for your particular machine is pasted inside the machine on one of the enclosure panels. |
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