Lincoln Electric IM601-A manual S24787-3

Page 48

ENGINE WELDERS /LN-25 WITH K624-1 42 VOLT REMOTE OUTPUT

CONTROL MODULE CONNECTION DIAGRAM

WARNING

CONNECTION

F-12

ELECTRIC SHOCK can kill

Do not operate with panels open.

Disconnect NEGATIVE (-) Battery lead

before servicing.

Do not touch electrically live parts.

MOVING PARTS can injure

Keep guards in place.

Keep away from moving parts. Only qualified personnel should install,use or service this equipment.

DIAGRAM:

COMMANDER 300

14PIN AMPHENOL

CAUTION:

+_

TO LN-25 INPUT

CABLE PLUG

K626-XX INPUT CABLE ASSEMBLY

ELECTRODE CABLE TO WIRE FEED UNIT

TO WORK

DIAGRAMS

ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE AC WIRE FEEDER VOLTAGE, WHICH CAN DAMAGE THE CONTROL CIRCUIT. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY – DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN THE ENGINE WELDER OPERATING MANUAL.

N.A. PLACE THE MODE SWITCH IN THE “CV-WIRE” POSITION. PLACE WELDER TERMINALS SWITCH TO “REMOTELY CONTROLLED” POSITION.

N.B. CONNECT WELDING CABLES TO OUTPUT STUDS FOR DESIRED POLARITY. POSITION THE WIRE FEEDER VOLTMETER SWITCH TO MATCH THE POLARITY OF THE ELECTRODE CABLE.

N.C. WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS. SEE OPERATING MANUAL.

N.D. PLACE IDLER SWITCH IN “AUTO” OR “HIGH” IDLE POSITION AS DESIRED.

10-27-2000

S24787-3

F-12

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Contents Commander Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Vii Installation Safety Precautions Lifting PRE-OPERATION Engine Service High Frequency Generators for TIG Applications Welding Output Cables Power Connection of Lincoln Electric Wire Feeders Connection of the LN-25 to the CommanderConnection of LN-7 or LN-8 to the Commander CommanderConnection of AN LN-23P Wire Feeder to the Commander Safety Instructions Design Features and AdvantagesOperating Instructions General DescriptionFor Auxiliary Power Other FeaturesK1585-1 Commander 300 Standard Model Welding CapabilityControls and Settings RUN- Stop SwitchStart Pushbutton Fuel Level Gauge and LightIdler Switch OIL Pressure Gauge K1585-2 Std., K1585-1 Opt. and LightIdler Operational exceptions Hour MeterAuxiliary Power Controls Engine Operation Starting the EngineStopping the Engine Welder Operation BREAK-IN PeriodTypical Fuel Consumption Stick WeldingCommander 300 Settings When Using the K799 HI-FREQ Unit Commander 300 Settings When Using the K930-1 TIG ModuleTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Wire Feed Constant Voltage Weld ING Auxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsOptional Field Installed Accessories Recommended Optional EQUIP- MentSafety Precautions Routine and Periodic MaintenanceEngine Maintenance Fuel Filters Cooling System Cooling Blower BeltNameplates / Warning Decals Maintenance Welder / Generator MaintenanceMake Part Number Troubleshooting HOW to USE Troubleshooting GuideSymptoms Possible AreasCourse of Action Function Problems Output Problems Diagram WiringDiagram WiringCommander 300-STANDARD Model Wiring Diagram Code 10469 only Connection Diagram Connection Connection S23988 S23989 Installation Instructions Connection S23992 S24787-3 S23994 Commander 300 / K930 TIG Module / Connection Diagram $!#% Dimension Print 300Commander Commander Basic Course $700.00Precaucion Aviso DE