Lincoln Electric IM579 manual Controls and Settings, Case Front Controls

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B-4

B-4

OPERATION

CONTROLS AND SETTINGS

All operator controls and adjustments are located on the case front of the Power Wave. Refer to Figure B.1 and corresponding explanations.

FIGURE B.1 – CASE FRONT CONTROLS

6

3

1

2

45

1LCD DISPLAY

2POWER SWITCH

3HIGH TEMPERATURE LIGHT

4REMOTE CONTROL AMPHENOL RECEPTACLE

55 AMP CIRCUIT BREAKER

6LCD DISPLAY ADJUSTMENT

CASE FRONT CONTROLS

Refer to Figure B.1 for the location of the following controls:

1.LCD DISPLAY: Provides welding procedure infor- mation and parameters such as wire type, gas type, WFS, trim, etc.

2.POWER SWITCH: Controls input power to the Power Wave. When the switch is turned to the ON position, the connected wire feeder meters light up and the LCD display on the Power Wave shows the following:

LINCOLN ELECTRIC

Version X.X

This display is shown for a few seconds followed by another display that depends on the overlay placed on the machine. At this point, the machine is ready for operation.

3.HIGH TEMPERATURE LIGHT (thermal overload): A yellow light that comes on when an over tempera- ture situation occurs. Output is disabled until the machine cools down. At that point the light goes out and output is enabled again.

4.REMOTE CONTROL AMPHENOL RECEPTACLE: Allows remote current control during stick welding via a hand or foot Amptrol accessory.

5.5 AMP CIRCUIT BREAKER: Protects two auxiliary

power circuits: the 24V supply used by the trigger circuits and the 42V supply used by the internal machine circuits and the wire feeders.

6.LCD DISPLAY ADJUSTMENT: Use a small flat blade screw driver to adjust the viewing angle of the LCD display.

POWER WAVE 450

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Contents Safety Depends on You Invertec Power WavetmFumes and Gases can be dangerous SafetyElectric Shock can kill ARC Rays can burnWelding Sparks can cause fire or explosion Cylinder may explode if damagedFor Electrically pow- ered equipment For Engine powered equipment Electric and Magnetic FieldsMay be dangerous Précautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Installation Technical Specifications Power WavePulse Pulse and Background Current Range Voltage Range Select Suitable Location Safety PrecautionsHigh Frequency Precautions Input ConnectionsGround Connections Input Voltage Reconnect ProcedureInput Power Connections Input Fuse and Supply Wire ConsiderationsWater Cooler Connections Wire Feeder ConnectionsOutput Connections Work and Electrode Cable ConnectionsFumes and Gases can be Safety InstructionsOperation Operating InstructionsSave process information if desired Select your process informationRecommended Processes Design Features and AdvantagesOperational Features and Controls Synergic WeldingCase Front Controls Controls and SettingsInstalling AN Overlay Operating OverlaysOverview Overlay Types OverlayName Overlay ID Number = PULSE, GMAW, FCAW, and STICK/TIG Process Selection OverlayOperation Then Memory Location # is Empty Weld from Memory OverlayFigure B.6 Weld from MEMORY, Dual Procedure Overlay Weld from MEMORY, Dual Procedure OverlayOperation Position Procedure Dual Wire FEEDERS, Dual Procedure Overlay OptionalRecall from Memory KEY Memory Location Numbers Limits Overlay OptionalOperation Figure B.9 Setup Overlay Setup OverlayNegative Polarity Voltage Sensing Wire Feeder Setup DescriptionPositive Polarity Voltage Sensing Table B.1 Positive Voltage Sensing OptionsPositive Voltage Sensing Polarity STICK/TIG Procedures Overview of Welding ProceduresFlux Cored ARC Welding Fcaw and Gmaw Procedures Pulse ProceduresExplanation of Table B.3 Pulse processes Pulse WeldingOverload Protection Thermal ProtectionOver Current Protection Guns and Cables AccessoriesOPTIONS/ACCESSORIES Wire Feeder SetupWater Cooler Usage Maintenance Routine and Periodic MaintenanceInput Filter Capacitor DIS Charge Procedure Figure D.1 Resistor Locations Locate the #9 and #12 terminals, identified by Discharge labels, on each of the four SwitchPreventive Maintenance Figure D.4 General Component Locations HOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Guide Authorized Field Service FacilitySists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Wiring Diagram Wiring DiagramsHow To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? Precaucion Aviso DE Limited Warranty