Lincoln Electric IM579 manual Safety Precautions, High Frequency Precautions, Input Connections

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INSTALLATION

Read this entire installation section before you start installation.

LIFTING

Lift the machine by the lift bail only. Do not attempt to lift the machine by the push handle.

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

• Only qualified personnel should perform this installation.

Turn the input power OFF at the disconnect switch or fuse box before working on this equipment.

Do not touch electrically hot parts.

Always connect the Power Wave grounding terminal (located inside the reconnect input access doors).

HIGH FREQUENCY PRECAUTIONS

If possible, locate the Power Wave away from radio controlled machinery. The normal operation of the Power Wave may adversely affect the operation of RF controlled equipment, which may result in bodily injury or damage to the equipment.

INPUT CONNECTIONS

Be sure the voltage, phase, and frequency of the input power is as specified on the rating plate, located on the rear of the machine. See Figure A.1 for the loca- tion of the rating plate.

FIGURE A.1 - RATING PLATE LOCATION

SELECT SUITABLE LOCATION

Place the welder where clean cooling air can circulate in through the rear louvers and out through the side and front louvers. Dirt, dust, or any foreign material that can be drawn into the welder should be kept at a minimum. Using filters on the air intake to prevent dirt from building up restricts air flow. Do not use such fil- ters. Failure to observe these precautions can result in excessive operating temperatures and nuisance shut- downs.

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2

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The Power Wave may be used outdoors. Power Wave power sources carry an IP23 enclosure rating. They are rated for use in damp, dirty environments subject to occasional falling water such as rain. However, the best practice is to keep the machine in a dry, sheltered area, since a wet environment speeds corrosion of parts. Do not place the machine in puddles or other- wise submerge parts of the machine in water. This may cause improper operation and is a possible safe- ty hazard.

STACKING

Power Wave machines cannot be stacked.

TILTING

Each machine must be placed on a secure, level sur- face. The machine may topple over if this procedure is not followed.

1.RATING PLATE

2.RECONNECT/INPUT ACCESS DOOR

3.INPUT CORD ACCESS HOLE

WARNING

Only a qualified electrician should connect the input leads to the Power Wave. Connections should be made in accordance with all local and national electri- cal codes and the connection diagram located on the inside of the reconnect/input access door of the machine. Failure to do so may result in bodily injury or death.

Use a three-phase supply line. The Power Wave has a 35 mm access hole for the input cord, but the input cord is not supplied.

POWER WAVE 450

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Contents Safety Depends on You Invertec Power WavetmElectric Shock can kill SafetyARC Rays can burn Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion Cylinder may explode if damagedFor Electrically pow- ered equipment For Engine powered equipment Electric and Magnetic FieldsMay be dangerous Précautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Installation Technical Specifications Power WavePulse Pulse and Background Current Range Voltage Range High Frequency Precautions Safety PrecautionsInput Connections Select Suitable LocationInput Power Connections Input Voltage Reconnect ProcedureInput Fuse and Supply Wire Considerations Ground ConnectionsOutput Connections Wire Feeder ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsOperation Safety InstructionsOperating Instructions Fumes and Gases can beSave process information if desired Select your process informationOperational Features and Controls Design Features and AdvantagesSynergic Welding Recommended ProcessesCase Front Controls Controls and SettingsInstalling AN Overlay Operating OverlaysOverview Overlay Types OverlayName Overlay ID Number = PULSE, GMAW, FCAW, and STICK/TIG Process Selection OverlayOperation Then Memory Location # is Empty Weld from Memory OverlayFigure B.6 Weld from MEMORY, Dual Procedure Overlay Weld from MEMORY, Dual Procedure OverlayOperation Position Procedure Dual Wire FEEDERS, Dual Procedure Overlay OptionalRecall from Memory KEY Memory Location Numbers Limits Overlay OptionalOperation Figure B.9 Setup Overlay Setup OverlayPositive Polarity Voltage Sensing Wire Feeder Setup DescriptionTable B.1 Positive Voltage Sensing Options Negative Polarity Voltage SensingPositive Voltage Sensing Polarity Flux Cored ARC Welding Fcaw and Gmaw Procedures Overview of Welding ProceduresPulse Procedures STICK/TIG ProceduresExplanation of Table B.3 Pulse processes Pulse WeldingOverload Protection Thermal ProtectionOver Current Protection OPTIONS/ACCESSORIES AccessoriesWire Feeder Setup Guns and CablesWater Cooler Usage Maintenance Routine and Periodic MaintenanceInput Filter Capacitor DIS Charge Procedure Figure D.1 Resistor Locations Locate the #9 and #12 terminals, identified by Discharge labels, on each of the four SwitchPreventive Maintenance Figure D.4 General Component Locations HOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Guide Authorized Field Service FacilitySists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Wiring Diagram Wiring DiagramsHow To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? Precaucion Aviso DE Limited Warranty