Lincoln Electric IM579 manual Figure B.9 Setup Overlay

Page 27

B-16

B-16

OPERATION

SETUP OVERLAY

The Setup Overlay is used to control the water cooler operation (on/off and prime the water cooler), and to set up the voltage sensing configuration of the machine and wire feeder(s) connected to the Power Wave. See Figure B.9.

FIGURE B.9 – SETUP OVERLAY

5

6

7

C COPYRIGHT 1994 THE LINCOLN ELECTRIC COMPANY CLEVELAND, OHIO USA

L9660 SETUP OVERLAY

R

WARNING

 

+POLARITY

+POLARITY

 

 

 

 

 

 

 

 

 

 

ELECTRODE

ELECTRODE

 

 

 

 

 

 

 

 

 

SENSE LEAD

SENSE LEAD

 

 

 

 

 

 

 

 

 

 

ENABLED

 

ENABLED

 

 

 

 

 

 

 

 

 

WORK SENSE

WORK SENSE

 

 

 

 

WATER COOLER ENABLED

 

LEAD ENABLED

LEAD ENABLED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WATER COOLER PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+/ -

 

 

+/ -

 

 

 

 

 

 

 

WATER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COOLER

 

 

 

POLARITY

 

POLARITY

 

 

 

 

 

 

ENABLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRODE

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRODE

 

 

 

 

 

 

PRIME

 

 

 

 

SENSE

 

 

SENSE

 

 

 

 

 

 

WATER

 

 

 

 

LEAD

 

 

LEAD

 

 

 

 

 

 

COOLER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WATER COOLER CAN ONLY BE

 

 

 

 

 

 

 

 

 

 

 

 

 

WORK

 

 

WORK

 

 

 

 

PRIMED WHEN IT IS ENABLED.

 

 

SENSE

 

 

SENSE

 

 

 

 

PRIME THE WATER COOLER

 

 

LEAD

 

 

LEAD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UNTIL WATER COOLER PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

LIGHT TURNS ON.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WATER COOLER SETUP

WIRE

WIRE

FEEDER 1

FEEDER 2

 

 

1

3

2

4

1

LCD DISPLAY WINDOW

5

WIRE FEEDER 1+/- POLARITY KEY

2

WATER COOLER ON/OFF KEY

6

WIRE FEEDER 1 ELECTRODE SENSE LEAD KEY

3

WATER COOLER PRESSURE LIGHT

7

WIRE FEEDER 1 WORK SENSE LEAD KEY

4

PRIME WATER COOLER KEY

 

 

1.LCD DISPLAY WINDOW: Power up the machine with this overlay in place. When the Power Wave is turned on, the following message appears in the display window for a few seconds:

LINCOLN ELECTRIC

Version X.X

This display is followed by:

OVERLAY ID

NUMBER = 0

This message is then replaced by the following message:

POWER WAVE

SETUP

2.WATER COOLER ON/OFF KEY: Press this key to toggle the water cooler between being enabled and disabled. The present status of the water cooler is indicated by the “WATER COOLER ON” light.

3.WATER COOLER PRESSURE LIGHT: This light indicates whether enough water pressure exists for normal water cooler operation. If the water cooler loses the required pressure it will shut down within a couple of seconds and the water cooler pressure light will turn off.

If the water cooler does not have enough pressure to operate when enabled, the machine also sounds a buzzer.

4.PRIME WATER COOLER KEY: The water cooler may have to be primed if there is not enough pres- sure in the water cooler hose for operation. Make sure that the water cooler has been turned on before it is primed. (The “WATER COOLER ON” light should be turned on.) To prime the water cooler, hold the PRIME WATER COOLER key down. While this key is pressed, the display will show:

PRIME WATER

COOLER

POWER WAVE 450

Image 27
Contents Safety Depends on You Invertec Power WavetmFumes and Gases can be dangerous SafetyElectric Shock can kill ARC Rays can burnWelding Sparks can cause fire or explosion Cylinder may explode if damagedFor Electrically pow- ered equipment For Engine powered equipment Electric and Magnetic FieldsMay be dangerous Précautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Installation Technical Specifications Power WavePulse Pulse and Background Current Range Voltage Range Select Suitable Location Safety PrecautionsHigh Frequency Precautions Input ConnectionsGround Connections Input Voltage Reconnect ProcedureInput Power Connections Input Fuse and Supply Wire ConsiderationsWater Cooler Connections Wire Feeder ConnectionsOutput Connections Work and Electrode Cable ConnectionsFumes and Gases can be Safety InstructionsOperation Operating InstructionsSave process information if desired Select your process informationRecommended Processes Design Features and AdvantagesOperational Features and Controls Synergic WeldingCase Front Controls Controls and SettingsInstalling AN Overlay Operating OverlaysOverview Overlay Types OverlayName Overlay ID Number = PULSE, GMAW, FCAW, and STICK/TIG Process Selection OverlayOperation Then Memory Location # is Empty Weld from Memory OverlayFigure B.6 Weld from MEMORY, Dual Procedure Overlay Weld from MEMORY, Dual Procedure OverlayOperation Position Procedure Dual Wire FEEDERS, Dual Procedure Overlay OptionalRecall from Memory KEY Memory Location Numbers Limits Overlay OptionalOperation Figure B.9 Setup Overlay Setup OverlayNegative Polarity Voltage Sensing Wire Feeder Setup DescriptionPositive Polarity Voltage Sensing Table B.1 Positive Voltage Sensing OptionsPositive Voltage Sensing Polarity STICK/TIG Procedures Overview of Welding ProceduresFlux Cored ARC Welding Fcaw and Gmaw Procedures Pulse ProceduresExplanation of Table B.3 Pulse processes Pulse WeldingOverload Protection Thermal ProtectionOver Current Protection Guns and Cables AccessoriesOPTIONS/ACCESSORIES Wire Feeder SetupWater Cooler Usage Maintenance Routine and Periodic MaintenanceInput Filter Capacitor DIS Charge Procedure Figure D.1 Resistor Locations Locate the #9 and #12 terminals, identified by Discharge labels, on each of the four SwitchPreventive Maintenance Figure D.4 General Component Locations HOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Guide Authorized Field Service FacilitySists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Wiring Diagram Wiring DiagramsHow To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? Precaucion Aviso DE Limited Warranty