Lincoln Electric IM579 Dual Wire FEEDERS, Dual Procedure Overlay Optional, Position Procedure

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B-13

B-13

OPERATION

DUAL WIRE FEEDERS, DUAL PROCEDURE OVERLAY (OPTIONAL)

The Dual Wire Feeders, Dual Procedures Overlay is used when the Power Wave is equipped with two wire feed- ers and two guns with two position switches. Any welding procedure stored in memory locations 1, 2, 3, or 4 can be automatically recalled and used. See Figure B.7.

FIGURE B.7 – DUAL WIRE FEEDERS, DUAL PROCEDURE OVERLAY

1LCD DISPLAY WINDOW

2WIRE FEEDERS MEMORY CHART

3DISPLAY RECALL KEY

4HIGH TEMPERATURE LIGHT

5MEMORY LIGHTS

1

5

4

1.LCD DISPLAY WINDOW: Power up the machine with this overlay in place. When the Power Wave is turned on, the following message appears in the display window for a few seconds:

LINCOLN ELECTRIC

VERSION X.X

This display is followed by:

OVERLAY ID

NUMBER = 9

2.WIRE FEEDERS MEMORY CHART: The active welding procedure is determined by the active wire feeder and its gun switch position. The weld- ing procedure recall from memory is as follows:

Active

Gun Trigger

Memory Location

Wire Feeder

Position

of Procedure

#1

A

1

#1

B

2

#2

A

3

#2

B

4

Pull the trigger on either wire feeder.

Depending on the gun switch position, the corre- sponding memory location is automatically recalled. The wire feeders memory chart has no keys; it is simply a chart.

The display window will show the procedure description, wire feed speed, and the preset volt- age or arc length trim of the last active welding procedure.

2

3

With this overlay in place, the wire feed speed and the preset voltage or arc length trim can be changed from the wire feeder. The new values replace the previous values and become a perma- nent part of the procedure.

If limits have been set on the wire feed speed, volt- age or arc length trim of the selected procedures, these limits will be active when this overlay is in place. They cannot be overridden from this over- lay.

3.DISPLAY RECALL KEY:To view other information about the active welding procedure, press the DISPLAY RECALL key. The display window will show the procedure description and gas type of the last active procedure for as long as the key is held depressed. When the key is released, the wire size, material type, and process descriptions will be displayed for a few seconds.

4.HIGH TEMPERATURE LIGHT: The high tempera- ture light comes on when the internal machine temperature exceeds the allowed limit. Output is disabled until the machine cools down and the high temperature light goes out.

5.MEMORY LIGHTS: A memory light is on when its corresponding memory is slected. This tells you what memory location is active at any given time.

POWER WAVE 450

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Contents Invertec Power Wavetm Safety Depends on YouSafety Electric Shock can killARC Rays can burn Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion Cylinder may explode if damagedFor Electrically pow- ered equipment For Engine powered equipment Electric and Magnetic FieldsMay be dangerous Précautions DE Sûreté Thank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Technical Specifications Power WavePulse Pulse and Background Current Range Voltage Range Safety Precautions High Frequency PrecautionsInput Connections Select Suitable LocationInput Voltage Reconnect Procedure Input Power ConnectionsInput Fuse and Supply Wire Considerations Ground ConnectionsWire Feeder Connections Output ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsSafety Instructions OperationOperating Instructions Fumes and Gases can beSelect your process information Save process information if desiredDesign Features and Advantages Operational Features and ControlsSynergic Welding Recommended ProcessesControls and Settings Case Front ControlsInstalling AN Overlay Operating OverlaysOverview Overlay Types OverlayName PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Weld from Memory Overlay Memory Location # is EmptyWeld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure OverlayOperation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position ProcedureLimits Overlay Optional Recall from Memory KEY Memory Location NumbersOperation Setup Overlay Figure B.9 Setup OverlayWire Feeder Setup Description Positive Polarity Voltage SensingTable B.1 Positive Voltage Sensing Options Negative Polarity Voltage SensingPositive Voltage Sensing Polarity Overview of Welding Procedures Flux Cored ARC Welding Fcaw and Gmaw ProceduresPulse Procedures STICK/TIG ProceduresExplanation of Table B.3 Pulse Welding Pulse processesOverload Protection Thermal ProtectionOver Current Protection Accessories OPTIONS/ACCESSORIESWire Feeder Setup Guns and CablesWater Cooler Usage Maintenance Routine and Periodic MaintenanceInput Filter Capacitor DIS Charge Procedure Figure D.1 Resistor Locations Discharge labels, on each of the four Switch Locate the #9 and #12 terminals, identified byPreventive Maintenance Figure D.4 General Component Locations Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Guide Authorized Field Service FacilitySists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Wiring Diagrams Wiring DiagramHow To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? Precaucion Aviso DE Limited Warranty