Lincoln Electric IM579 manual Installation, Technical Specifications Power Wave

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INSTALLATION

TECHNICAL SPECIFICATIONS - POWER WAVE 450

INPUT - THREE PHASE ONLY

Input Voltages:

Input Currents

@ 500A/40 VDC @ 450A/38 VDC

Duty Cycle

230/400/460 - 60% Duty Cycle 230/400/460 - 100% Duty Cycle

230

76

65

RATED OUTPUT

Amps

450

400

RATED OUTPUT

460

38

32

Volts at Rated Amperes

38VDC

38VDC

Constant Open	Continuous	Process
Circuit Voltage	Current Range	Current Ranges
75 Volts	5-520 Amps	GMAW 50-520 Amps
		FCAW 40-520 Amps
		STICK 30-520 Amps

Pulse			Pulse	Pulse and Background					Pulse
Current Range			Voltage Range		Time Range			Frequency

5-750 Amps			5-55 Volts	100 Microsec - 3.3 Sec				0.15 - 1000 Hz

RECOMMENDED INPUT WIRE AND FUSE SIZES
				Type 75°C		Type 75°C			Type 75°C
Input		Duty	Input Ampere	Copper Wire in		Ground Wire in			(Super Lag)
Voltage/		Cycle	Rating on	Conduit		Conduit			or Breaker
Freqency			Nameplate	AWG[IEC]		AWG[IEC]			Size (Amps)
				Sizes (MM2)		Sizes (MM2)
230/50-60		60%	76	4	(25)	8	(10)		80
460/50-60		60%	38	8	(10)	10	(6)		45
230/50-60		100%	65	4	(25)	8	(10)		80
460/50-60		100%	32	8	(10)	10	(6)		45

PHYSICAL DIMENSIONS

Height	Width
905 mm	515 mm
35.6 in.	20.3 in.

OPERATING TEMPERATURE RANGE

0° to 40°C

Depth	Weight
1010 mm	137.9 kg
39.8 in.	303.5 lbs.

STORAGE TEMPERATURE RANGE

-50° to 85°C

POWER WAVE 450

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Contents Invertec Power Wavetm Safety Depends on YouSafety Electric Shock can killARC Rays can burn Fumes and Gases can be dangerousFor Electrically pow- ered equipment Welding Sparks can cause fire or explosionCylinder may explode if damaged May be dangerous For Engine powered equipmentElectric and Magnetic Fields Précautions DE Sûreté Thank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Pulse Pulse and Background Current Range Voltage Range InstallationTechnical Specifications Power Wave Safety Precautions High Frequency PrecautionsInput Connections Select Suitable LocationInput Voltage Reconnect Procedure Input Power ConnectionsInput Fuse and Supply Wire Considerations Ground ConnectionsWire Feeder Connections Output ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsSafety Instructions OperationOperating Instructions Fumes and Gases can beSelect your process information Save process information if desiredDesign Features and Advantages Operational Features and ControlsSynergic Welding Recommended ProcessesControls and Settings Case Front ControlsOverview Installing AN OverlayOperating Overlays Name Overlay TypesOverlay PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Weld from Memory Overlay Memory Location # is EmptyWeld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure OverlayOperation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position ProcedureLimits Overlay Optional Recall from Memory KEY Memory Location NumbersOperation Setup Overlay Figure B.9 Setup OverlayWire Feeder Setup Description Positive Polarity Voltage SensingTable B.1 Positive Voltage Sensing Options Negative Polarity Voltage SensingPositive Voltage Sensing Polarity Overview of Welding Procedures Flux Cored ARC Welding Fcaw and Gmaw ProceduresPulse Procedures STICK/TIG ProceduresExplanation of Table B.3 Pulse Welding Pulse processesOver Current Protection Overload ProtectionThermal Protection Accessories OPTIONS/ACCESSORIESWire Feeder Setup Guns and CablesWater Cooler Usage Input Filter Capacitor DIS Charge Procedure MaintenanceRoutine and Periodic Maintenance Figure D.1 Resistor Locations Discharge labels, on each of the four Switch Locate the #9 and #12 terminals, identified byPreventive Maintenance Figure D.4 General Component Locations Troubleshooting HOW to USE Troubleshooting GuideSists, contact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Wiring Diagrams Wiring DiagramNeed Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding Precaucion Aviso DE Limited Warranty