Lincoln Electric IM579 manual Check for proper shielding gas

Page 48

E-8

TROUBLESHOOTING

E-8

 

 

 

 

 

TROUBLESHOOTING GUIDE

 

Observe Safety Guidelines

 

 

detailed in the beginning of this manual.

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

Machine loses output while weld-

1. Check for proper input voltages

 

 

 

ing. Fans and display are function-

(per machine nameplate).

 

 

 

ing properly.

2. Check for balanced three-phase

 

 

 

 

 

 

 

 

input supply voltage.

 

 

 

 

3. Check electrode and work

 

 

 

 

cables for loose or poor connec-

 

 

 

 

tions.

 

 

For no apparent reason the weld

1. Check for proper wire feed

 

characteristics have changed.

 

speed setting. In the MIG/ MAG

 

 

 

 

and FCAW Modes, check for prop-

 

 

er voltage settings. In the

If all recommended possible areas

 

MIG/MAG Pulse Modes, check the

 

of misadjustments have been

 

arc length trim setting. These con-

 

checked and the problem per-

 

trols are on the wire feeder.

 

sists, contact your local Lincoln

 

 

 

2. Check for proper shielding gas

Authorized Field Service Facility.

 

and gas flow.

 

 

3. Check for loose or faulty weld-

 

 

ing cables.

 

Machine often “noodle welds” with

1. The machine may be trying to

a particular procedure.

deliver too much power. When the

 

average output current exceeds a

 

maximum limit, the peak current is

 

drastically cut back. Lower the

 

welding parameter settings and/or

 

increase the stickout length to

 

eliminate this problem.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

POWER WAVE 450

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Contents Invertec Power Wavetm Safety Depends on YouSafety Electric Shock can killARC Rays can burn Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion Cylinder may explode if damagedFor Electrically pow- ered equipment For Engine powered equipment Electric and Magnetic FieldsMay be dangerous Précautions DE Sûreté Thank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Technical Specifications Power WavePulse Pulse and Background Current Range Voltage Range Safety Precautions High Frequency PrecautionsInput Connections Select Suitable LocationInput Voltage Reconnect Procedure Input Power ConnectionsInput Fuse and Supply Wire Considerations Ground ConnectionsWire Feeder Connections Output ConnectionsWork and Electrode Cable Connections Water Cooler ConnectionsSafety Instructions OperationOperating Instructions Fumes and Gases can beSelect your process information Save process information if desiredDesign Features and Advantages Operational Features and ControlsSynergic Welding Recommended ProcessesControls and Settings Case Front ControlsInstalling AN Overlay Operating OverlaysOverview Overlay Types OverlayName PULSE, GMAW, FCAW, and STICK/TIG Process Selection Overlay Overlay ID Number =Operation Then Weld from Memory Overlay Memory Location # is EmptyWeld from MEMORY, Dual Procedure Overlay Figure B.6 Weld from MEMORY, Dual Procedure OverlayOperation Dual Wire FEEDERS, Dual Procedure Overlay Optional Position ProcedureLimits Overlay Optional Recall from Memory KEY Memory Location NumbersOperation Setup Overlay Figure B.9 Setup OverlayWire Feeder Setup Description Positive Polarity Voltage SensingTable B.1 Positive Voltage Sensing Options Negative Polarity Voltage SensingPositive Voltage Sensing Polarity Overview of Welding Procedures Flux Cored ARC Welding Fcaw and Gmaw ProceduresPulse Procedures STICK/TIG ProceduresExplanation of Table B.3 Pulse Welding Pulse processesOverload Protection Thermal ProtectionOver Current Protection Accessories OPTIONS/ACCESSORIESWire Feeder Setup Guns and CablesWater Cooler Usage Maintenance Routine and Periodic MaintenanceInput Filter Capacitor DIS Charge Procedure Figure D.1 Resistor Locations Discharge labels, on each of the four Switch Locate the #9 and #12 terminals, identified byPreventive Maintenance Figure D.4 General Component Locations Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Guide Authorized Field Service FacilitySists, contact your local Lincoln Play fans run Check circuit breaker 5-amp Observe Safety Guidelines Controls and Settings Power-up Inspect the overlay bar code Saved in memory are different Check for proper shielding gas Wiring Diagrams Wiring DiagramHow To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? Precaucion Aviso DE Limited Warranty