Lincoln Electric IM10031-A manual Pressure ARM Adjustment, Loading Spools of Wire, GUN Connection

Page 15

A-6

INSTALLATION

A-6

 

 

 

PRESSURE ARM ADJUSTMENT

1.Squeeze the release bar on the retaining collar and remove it from the spindle.

WARNING

ELECTRIC SHOCK can kill.

Turn the input power OFF at the weld- ing power source before installation or changing drive rolls and/or guides.

Do not touch electrically live parts.

When inching with the gun trigger, electrode and drive mechanism are "hot" to work and ground and could remain energized several sec- onds after the gun trigger is released.

Do not operate with covers, panels or guards removed or open.

Only qualified personnel should perform mainte- nance work.

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The pressure arm controls the amount of force the drive rolls exert on the wire. Proper adjustment of the pressure arm gives the best welding performance.

Set the pressure arm as follows:

 

(See Figure A.3)

 

Aluminum wires

between 1 and 3

Cored wires

between 3 and 4

Steel, Stainless wires

between 4 and 6

FIGURE A.3

 

Al

 

 

 

ALUMINUM WIRES

 

 

 

 

 

Fe, CrNi

 

 

 

 

CORED WIRES

 

 

 

 

6

Fe, CrNi

 

 

 

STEEL, STAINLESS WIRES

 

 

 

LOADING SPOOLS OF WIRE

WARNING

Keep hands, hair, clothing and tools away from rotating equipment.

Do not wear gloves when threading wire or changing wire spool.

Only qualified personnel should install, use or service this equipment.

------------------------------------------------------------------------

Loading 10 to 15 lb. (4.5 – 6.8kg) Spools.

A K468 spindle adapter is required for loading 2" (51mm) wide spools on 2" (51mm) spindles. Use a K468 spindle adapter for loading 2-1/2" (64mm) wide spools.

2.Place the spindle adapter on the spindle, aligning the spindle brake pin with the hole in the adapter.

3.Place the spool on the spindle and align the adapter brake tab with one of the holes in the back side of the spool. An indicator mark on the end of the spindle shows the orientation of the brake tab. Be certain the wire feeds off of the spool in the proper direction.

4.Re-install the retaining collar. Make sure that the release bar snaps out and that the retaining collar fully engages the groove on the spindle.

GUN CONNECTION

WARNING

ELECTRIC SHOCK can kill.

Turn the input power OFF at the weld- ing power source before installation or changing drive rolls and/or guides.

Do not touch electrically live parts.

When inching with the gun trigger, electrode and drive mechanism are "hot" to work and ground and could remain energized several sec- onds after the gun trigger is released.

Do not operate with covers, panels or guards removed or open.

Only qualified personnel should perform mainte- nance work.

------------------------------------------------------------------------

The LN-25™ PRO comes with a K1500-2 gun adapter installed. (See Figure A.4)

To install a gun,

1.Turn power OFF.

2.Remove the thumb screw.

3.Push the gun the completely into the gun bushing.

4.Secure the gun in place with the thumb screw.

5.Connect the trigger cable from the gun to the trigger connector on the front of the feeder.

Note: Not all gun bushings require the use of the thumb screw.

FIGURE A.4

THUMB

SCREW

GUN

LN-25™ PRO

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Contents LN-25 Tmpro California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TAbLE of Contents LN-25 PRO InstallationTechnical Specifications LN-25 PRO K2613-1, K2613-2 Wire SIzESWeld CAbLE SIzE Safety PrecautionsLocation High Frequency ProtectionAnalog Control CAbLE K1797-xx 3INSTALLATIONA-3Power Source Wire FeederFunction Pin Wiring CAbLE ConnectionsShielding GAS Connection Wire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Fe, CrNi Pressure ARM AdjustmentLoading Spools of Wire GUN ConnectionPower Source to LN-25 PRO Across the ARC SET-UPSDescription Figure A.7 Figure A.9 9INSTALLATIONA-9Operation Safety PrecautionsGeneral Description Figure b.1 Case Front Controls See Figure b.1Extra Torque Wire Feed Speed KNObWire Feed Speed, CV Operation Minimum Arc Volts Maximum WFSPolarity LED Figure b.2 Internal ControlsStep Trigger Step Trigger Interlock SwitchInternal Controls Description Cold Feed PUSHbUTTONFigure b-3 Constant Current Wire WeldingRear Controls ItemdescriptionLiter/Min POWER-UP SequenceGAS Purge PUSHbUTTON Flow MeterElectrode SIzE AccessoriesFactory Installed Equipment Drive Roll KitsOn at all times Accessories K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT CALIbRATION Specification MaintenanceRoutine Maintenance Periodic MaintenanceBOARD LN-25 PRO Wire Feed Speed ValidationTo change the wire feed speed calibration See Figure D.2 Model gearingElectric Shock can kill TROUbLESHOOTINGCause Recommended Course of Action PRObLEMSSymptoms POSSIbLETROUbLESHOOTING Enhanced Diagram DiagramsDimension Print Precaucion Warnung