Lincoln Electric IM10031-A manual CAbLE Connections, Shielding GAS Connection, Function Pin Wiring

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A-4

INSTALLATION

A-4

 

 

 

CAbLE CONNECTIONS

There is one circular connector for the gun trigger on the front of the LN-25™ PRO.

Function

Pin

Wiring

 

 

 

5-pin trigger

A

Trigger

connector for

B

Not used

push-guns

C

Common

only.

D

Not used

 

E

Not used

 

 

 

CB D E A

SHIELDING GAS CONNECTION

WARNING

CYLINDER may explode if damaged.

• Keep cylinder upright and chained to support.

Keep cylinder away from areas where it may be damaged.

Never lift welder with cylinder attached.

Never allow welding electrode to touch cylinder.

Keep cylinder away from welding or other live electrical circuits.

bUILD UP OF SHIELDING GAS MAY HARM HEALTH OR KILL.

• Shut off shielding gas supply when not in use.

See American National Standard z-49.1, "Safety in Welding and Cutting” Published by the American Welding Society.

------------------------------------------------------------------------

Maximum inlet pressure is 100 psi. (6.9 bar.)

Install the shielding gas supply as follows:

1.Secure the cylinder to prevent it from falling.

2.Remove the cylinder cap. Inspect the cylinder valves and regulator for damaged threads, dirt, dust, oil or grease. Remove dust and dirt with a clean cloth. DO

NOT ATTACH THE REGULATOR IF OIL, GREASE OR DAMAGE IS PRESENT! Inform your gas supplier of this condition. Oil or grease in the presence of high pressure oxygen is explosive.

3.Stand to one side away from the outlet and open the cylinder valve for an instant. This blows away any dust or dirt which may have accumulated in the valve out- let.

4.Attach the flow regulator to the cylinder valve and tighten the union nut(s) securely with a wrench. Note:

if connecting to 100% CO2 cylinder, insert regulator adapter between regulator and cylinder valve. If adapter is equipped with a plastic washer, be sure it is seated for connection to the CO2 cylinder.

5.Attach one end of the inlet hose to the outlet fitting of the flow regulator. Attach the other end to the welding system shielding gas inlet. Tighten the union nuts with a wrench.

6.Before opening the cylinder valve, turn the regulator adjusting knob counterclockwise until the adjusting spring pressure is released.

7.Standing to one side, open the cylinder valve slowly a fraction of a turn. When the cylinder pressure gage stops moving, open the valve fully.

8.The flow regulator is adjustable. Adjust it to the flow rate recommended for the procedure and process being used before making a weld.

LN-25™ PRO

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Contents LN-25 Tmpro California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Please Examine Carton and Equipment For Damage Immediately ViiOn-Line Product Registration TAbLE of Contents Technical Specifications LN-25 PRO K2613-1, K2613-2 InstallationWire SIzES LN-25 PROLocation Safety PrecautionsHigh Frequency Protection Weld CAbLE SIzEPower Source 3INSTALLATIONA-3Wire Feeder Analog Control CAbLE K1797-xxCAbLE Connections Function Pin WiringShielding GAS Connection Procedure to Install Drive Rolls and Wire Guides Wire Drive ConfigurationChanging the GUN Receiver bUSHING Loading Spools of Wire Pressure ARM AdjustmentGUN Connection Fe, CrNiAcross the ARC SET-UPS Power Source to LN-25 PRODescription Figure A.7 Figure A.9 9INSTALLATIONA-9Operation Safety PrecautionsGeneral Description Figure b.1 Case Front Controls See Figure b.1Wire Feed Speed, CV Operation Wire Feed Speed KNObMinimum Arc Volts Maximum WFS Extra TorquePolarity LED Figure b.2 Internal ControlsInternal Controls Description Step Trigger Interlock SwitchCold Feed PUSHbUTTON Step TriggerFigure b-3 Constant Current Wire WeldingRear Controls ItemdescriptionGAS Purge PUSHbUTTON POWER-UP SequenceFlow Meter Liter/MinFactory Installed Equipment AccessoriesDrive Roll Kits Electrode SIzEOn at all times Accessories K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Routine Maintenance MaintenancePeriodic Maintenance CALIbRATION SpecificationTo change the wire feed speed calibration See Figure D.2 Wire Feed Speed ValidationModel gearing BOARD LN-25 PROElectric Shock can kill TROUbLESHOOTINGSymptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionTROUbLESHOOTING Enhanced Diagram DiagramsDimension Print Precaucion Warnung