Lincoln Electric IM10031-A manual 3INSTALLATIONA-3, Analog Control CAbLE K1797-xx, Power Source

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A-3INSTALLATIONA-3

ANALOG CONTROL CAbLE K1797-xx

The control cable connecting the wire feeder to the power source is specially made for the welding envi- ronment.

The wire feeder power requires overcurrent protec- tion. Connect the wire feeder only to power sources where the overcurrent protection is no more than 15 amps.

Do not use more than 100 ft. (30.5 m) of control cable between the wire feeder and power source.

Power Source

Wire Feeder

JA

I K B

H NL C

GMD

FE

POWER SOURCE

 

Pin

Function

Lead #

 

 

 

 

 

 

 

A

unused

--

 

 

B

Chassis GND

GND

 

 

C

Welding Output Control

2

 

 

 

(trigger from feeder)

 

 

 

D

Welding Output Control

4

 

 

 

(trigger from feeder)

 

 

 

E

Remote Voltage Control

77

 

 

 

("+" supply, from power source)

 

 

 

F

Remote Voltage Control

76

 

 

 

(control signal from feeder or remote.)

 

 

 

G

Remote Voltage Control

75

 

 

 

("-" supply, from power source)

 

 

 

H

Work connection to feeder

21

 

 

I

42 VAC to feeder

41

 

 

J

Reserved

 

 

 

 

 

 

 

 

K

42 VAC to feeder

42

 

 

L

Reserved

 

 

 

 

 

 

 

 

M

unused

 

 

 

N

Electrode voltage from feeder

67

 

 

 

 

 

 

AJ

BKI

C LNH

DMG

EF

WIRE FEEDER

Pin

Function

Lead #

 

 

 

 

A

Reserved

--

 

B

Reserved

 

 

C

Welding Output Control

2

 

 

(trigger to power source)

 

 

D

Welding Output Control

4

 

 

(trigger to power source)

 

 

E

Remote Voltage Control

77

 

 

("+" supply, from power source)

 

 

F

Remote Voltage Control

76

 

 

(control signal from feeder or remote.)

 

 

G

Remote Voltage Control

75

 

 

("-" supply, from power source)

 

 

H

Work connection from power source

21

 

I

42 VAC to feeder

41

 

J

Reserved

 

 

 

 

 

 

K

42 VAC to feeder

42

 

L

Reserved

 

 

 

 

 

 

M

unused

 

 

N

Electrode voltage to power source

67

 

 

 

 

 

LN-25 PRO

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Contents LN-25 Tmpro Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TAbLE of Contents Installation Technical Specifications LN-25 PRO K2613-1, K2613-2Wire SIzES LN-25 PROSafety Precautions LocationHigh Frequency Protection Weld CAbLE SIzE3INSTALLATIONA-3 Power SourceWire Feeder Analog Control CAbLE K1797-xxFunction Pin Wiring CAbLE ConnectionsShielding GAS Connection Wire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Pressure ARM Adjustment Loading Spools of WireGUN Connection Fe, CrNiPower Source to LN-25 PRO Across the ARC SET-UPSDescription Figure A.7 9INSTALLATIONA-9 Figure A.9Safety Precautions OperationGeneral Description Case Front Controls See Figure b.1 Figure b.1Wire Feed Speed KNOb Wire Feed Speed, CV OperationMinimum Arc Volts Maximum WFS Extra TorquePolarity LED Internal Controls Figure b.2Step Trigger Interlock Switch Internal Controls DescriptionCold Feed PUSHbUTTON Step TriggerConstant Current Wire Welding Figure b-3Itemdescription Rear ControlsPOWER-UP Sequence GAS Purge PUSHbUTTONFlow Meter Liter/MinAccessories Factory Installed EquipmentDrive Roll Kits Electrode SIzEOn at all times Accessories K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Maintenance Routine MaintenancePeriodic Maintenance CALIbRATION SpecificationWire Feed Speed Validation To change the wire feed speed calibration See Figure D.2Model gearing BOARD LN-25 PROTROUbLESHOOTING Electric Shock can killPRObLEMS SymptomsPOSSIbLE Cause Recommended Course of ActionTROUbLESHOOTING Diagrams Enhanced DiagramDimension Print Precaucion Warnung