Lincoln Electric IM10031-A manual Installation of the K590-6 Water Cooling KIT

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ACCESSORIES

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INSTALLATION OF THE K590-6 WATER COOLING KIT

WARNING

ELECTRIC SHOCK can kill.

• Turn the input power OFF at the dis- connect switch before working on this equipment.

Do not touch electrically hot parts.

Only qualified personnel should install, use or service this equipment.

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The K590-6 components are rated up to 70 psi (5 bar) and 158°F (70°C). Use a coolant fluid that is compati- ble with the water cooler and the gun.

Tools required:

3/8" wrench

5/16" nut driver

medium flat bladed screw driver

cutting tool

1.Turn power off at the welding power source.

2.Remove the screws securing the case to the inner module using a 3/8" wrench.

3.Remove the module from the case by lifting the front of the module approximately .25" (6 mm) and then sliding forward.

4.Use a 5/16" nut driver to remove the screws holding the water cooling cover on the case front of the inner module and on the rear of the case.

5.Install the fitting and hose assembly to the case front. Route the hoses along the bottom of the inner module and out through the cutout of the cover. Slide the module back into the case.

6.Secure the module to the case with the screws. (Shown in Step 2)

7.Install the fitting assembly to the rear of the case

ALUMINUM CASE

PLASTIC CASE

8.Slide the hose clamps on to the hoses. Trim the hoses to length so that they lay flat on the case bot- tom. Slide hose clamps on the hose. Slide the hoses on to the fittings on the case rear and secure with the hose clamps.

LN-25™ PRO

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Contents LN-25 Tmpro California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TAbLE of Contents Technical Specifications LN-25 PRO K2613-1, K2613-2 InstallationWire SIzES LN-25 PROLocation Safety PrecautionsHigh Frequency Protection Weld CAbLE SIzEPower Source 3INSTALLATIONA-3Wire Feeder Analog Control CAbLE K1797-xxFunction Pin Wiring CAbLE ConnectionsShielding GAS Connection Wire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Loading Spools of Wire Pressure ARM AdjustmentGUN Connection Fe, CrNiPower Source to LN-25 PRO Across the ARC SET-UPSDescription Figure A.7 Figure A.9 9INSTALLATIONA-9Operation Safety PrecautionsGeneral Description Figure b.1 Case Front Controls See Figure b.1Wire Feed Speed, CV Operation Wire Feed Speed KNObMinimum Arc Volts Maximum WFS Extra TorquePolarity LED Figure b.2 Internal ControlsInternal Controls Description Step Trigger Interlock SwitchCold Feed PUSHbUTTON Step TriggerFigure b-3 Constant Current Wire WeldingRear Controls ItemdescriptionGAS Purge PUSHbUTTON POWER-UP SequenceFlow Meter Liter/MinFactory Installed Equipment AccessoriesDrive Roll Kits Electrode SIzEOn at all times Accessories K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Routine Maintenance MaintenancePeriodic Maintenance CALIbRATION SpecificationTo change the wire feed speed calibration See Figure D.2 Wire Feed Speed ValidationModel gearing BOARD LN-25 PROElectric Shock can kill TROUbLESHOOTINGSymptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionTROUbLESHOOTING Enhanced Diagram DiagramsDimension Print Precaucion Warnung