Milwaukee 4204-1, 4208-1, 4203, 4292-1 Maintenance Five Year Tool Limited Warranty, Accessories

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MAINTENANCE

FIVE YEAR TOOL LIMITED WARRANTY

WARNING

To reduce the risk of injury, always unplug your tool before performing any maintenance. Never disassemble the tool or try to do any rewiring on the tool's electrical system. Contact a MILWAUKEE service facility for ALL repairs.

Maintaining Tools

Keep your tool in good repair by adopting a regular maintenance program. Before use, examine the general condition of your tool. Inspect guards, switches, tool cord set and extension cord for damage. Check for loose screws, misalignment, binding of moving parts, improper mounting, broken parts and any other condition that may affect its safe operation. If abnormal noise or vibration oc- curs, turn the tool off immediately and have the problem corrected before further use. Do not use a damaged tool. Tag damaged tools “DO NOT USE” until repaired (see “Repairs”).

Under normal conditions, relubrication is not necessary until the motor brushes need to be replaced. After six months to one year, depending on use, return your tool to the nearest MILWAUKEE service facility for the following:

WARNING

To reduce the risk of injury, electric shock and damage to the tool, never immerse your tool in liquid or allow a liquid to flow inside the tool.

Cleaning

Clean dust and debris from vents. Keep the tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean your tool since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include: gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents con- taining ammonia. Never use flammable or combustible solvents around tools.

Repairs

If your tool is damaged, return the entire tool to the nearest service center.

Every MILWAUKEE electric power tool (including battery charger) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain excep- tions, MILWAUKEE will repair or replace any part on a electric power tool which, after examina- tion, is determined by MILWAUKEE to be defective in material or workmanship for a period of five (5) years* after the date of purchase. Return the electric power tool and a copy of proof of purchase to a MILWAUKEE factory Service/Sales Support Branch location or MILWAUKEE Authorized Service Station, freight prepaid and insured, are requested for this warranty to be effective. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.

*The warranty period for Hoists (lever, hand chain, & electric chain hoists), all Ni-CD battery packs, Work Lights (cordless flashlights), Job Site Radios, and Trade Titan™ Industrial Work Carts is one (1) year from the date of purchase. *The warranty period for Li-Ion battery packs that do not contain V™-technology – 4.0 volts through 18.0 volts - is two (2) years from the date of purchase.

*There is a separate warranty for V™-technology Li-Ion Battery Packs V™18 volts and above that accompany V™-technology cordless power tools:

*Every MILWAUKEE V™-technology Li-Ion Battery Pack 18 volts or above is covered by an initial 1000 Charges/2 Years free replacement warranty. This means that for the earlier of the first 1000 charges or two (2) years from the date of purchase/first charge, a replacement battery will be provided to the customer for any defective battery free of charge. Thereafter, customers will also receive an additional warranty on a pro rata basis up to the earlier of the first 2000 charges or five (5) Years from the date of purchase/first charge. This means that every customer gets an additional 1000 charges or three (3) years of pro rata warranty on the V™-technology Li-Ion Battery Pack 18 volts or above depending upon the amount of use. During this additional warranty period, the customer pays for only the useable service received over and above the first 1000 Charges/2 years, based on the date of first charge and number of charges found on the battery pack via Milwaukee’s V™-technology Service Reader.

Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE product. However, proof of purchase in the form of a sales receipt or other information deemed sufficient by MILWAUKEE, is requested.

ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DE-

Lubrication

Brush inspection and replacement

Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)

Electrical inspection (switch, cord, armature, etc.)

Testing to assure proper mechanical and electrical operation

ACCESSORIES

WARNING

To reduce the risk of injury, always unplug the tool before attaching or removing accessories. Use only spe- cifically recommended accessories. Others may be hazardous.

For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go on-line to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or a service center.

Safety Chain (6 ft.)

Cat. No. 48-58-0080

HAWG WASH™ Cutting Fluid

Cat. No. 49-32-0081

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SCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LI- ABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OR CON- DITIONS, WRITTEN OR ORAL, EXPRESSED OR IMPLIED. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE, AND ALL OTHER WARRANTIES.

This warranty applies to product sold in the U.S.A., Canada and Mexico only.

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Contents Operators Manual Power Tool USE and Care Specific Safety RulesWork Area Safety Electrical Safety Personal SafetyFunctional Description SpecificationsGrounded Tools Tools with Three Prong Plugs Maximum Recommended Capacity Drill Fine Coarse SteelExtension Cords Tool Assembly SymbologyOperation Applications Using Twist Drills Using Milwaukee Steel HawgCutting Procedure Attaching Milwaukee Steel HawgMaintenance Five Year Tool Limited Warranty AccessoriesConserver CES Instructions Sécurité DU Lieu DE TravailSécurité Électrique Sécurité IndividuelleDescription Fonctionnelle PictographieMise a LA Terre Cordons DE Rallonge Avertissement SpécificationsMontage DE Loutil ManiementPanneau de commande Vitesse de rotation Haute-Basse Préparation de la surfacePignon et crémaillère Chaîne de sûretéUtilisation de la base réglable Modèle 4203 seulement Mandrin à clé certains modèlesDouille conique Morse pour certains modèles PerçageUtilisation des forets hélicoïdaux Utilisation des Lames Milwaukee Steel HawgProcédure de coupe LubrificationAccesoires Avertissement Entretien de l’outilNettoyage RéparationsGuarde Estas Instrucciones Seguridad EN EL Área DE TrabajoSeguridad Eléctrica Seguridad PersonalDescriptión Funconal SimbologíaTierra Extensiones Electricas Advertencia EspecificacionesGuías para el uso de cables de exten- sión Capacidad Máxima RecomendadaEnsamblaje DE LA Herramienta OperacionPreparación de la superficie Engranaje y piñónCadena de seguridad Botón del interbloqueo de la taladra- dora y el imánApplicaciones PeligroCómo utilizar brocas helicoidales Cómo utilizar las Fresas Steel Hawg de MilwaukeeVéase la información suministrada con su eje Procedimiento para cortarMantenimiento Garantía Limitada DE Cinco Años Advertencia Accesorios AdvertenciaMantenimiento de las herramientas ReparacionesCanada Service Milwaukee Milwaukee800.729.3878 800.729.3878 fax