Lincoln Electric 7FH manual Gun and Cable Assemblies with Standard L. E. Connections, Gmaw Guns

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8)Back out the screws for the incoming and outgoing guide tubes.

9)Install the longer guide tube in the rear hole near the incoming drive roll. Slide the tube in until it almost touches the roll. Tighten in place.

10)Install the remaining guide tube in the front hole. Be certain that the proper plastic insert is used. Fine wire chisel point tube must have largest radius next to drive roll. Tighten in place.

11)Re-latch both quick release levers.

12)To start new electrode, straighten the first 6” (150mm) and cut off the first 1” (25mm). Insert free end through the incoming tube. Press gun trigger & push wire into the drive roll.

TO SET IDLE ROLL PRESSURE: See Idle Roll Pressure Setting, in Operating Instructions section.

Gun and Cable Assemblies with Standard L. E. Connections

GMAW Guns

An expanding line of Magnum gun and cable assemblies are available to allow welding with solid and cored electrodes using the GMAW process. See the appropriate Magnum literature for descriptions of the 200 to 550 ampere air cooled gun and cables that are available. Gun cable lengths range from 10 ft (3.0m) to 25 ft (7.6m) and feed electrode sizes .025” (0.6mm) to 5/64” (2.0mm). The entire line of Magnum Fast-Mate gun and cable assemblies can also be used by installing a K489-2 Fast-Mate adapter kit.

INNERSHIELD Guns

K126 and K115 gun and cable assemblies are available to allow welding with Innershield electrodes. Gun cable lengths range from 10 ft. (3.0 m) to 15 ft. (4.5 m). The 350 ampere K126 with Synergic 7F will feed electrode sizes .062” (1.6 mm) to 5/64” (2.0 mm). The 450 ampere K115 with Synergic 7F will feed 5/64” (2.0 mm) electrode.

Three smoke extraction gun and cable assemblies are available, 250 ampere K309, 350 ampere K206 and the 500 ampere K289. All gun and cable lengths are 15 ft. (4.5 m). Both the K206 and K309 with Synergic 7F will feed electrode sizes .062” (1.6 mm) to 5/64’ (2.0 mm). K289 with Synergic 7F will feed 5/64” (2.0 mm) electrode. These guns require the use of the K184 vacuum unit for use with Synergic 7F.

Gun Cable Connection:

Lay the cable out straight. Insert the connector on the welding conductor cable into the brass conductor block on the front of the Synergic 7F gearbox. Make sure it is all the way in and tighten the hand wheel. Keep this connection clean and bright. Connect the trigger control cable polarized plug into the mating 5 cavity receptacle on the front of the Synergic 7F Wire Feed Unit.

For GMA Gun Cables:

Install the barbed fitting and union nut to the 5/8-18 female inert gas fitting on the front of the Synergic 7F wire drive. Connect the 3/16” I.D. gas hose from the gun cable to the barbed fitting. When the gun is to be removed, this fitting can be easily detached by loosening the union nut.

Gun and Cable Assemblies with Fast- Mate Connections (Requires K489-2 Fast-Mate

Adapter Kit)

GMAW Guns

An expanding line of Magnum Fast-Mate™ air cooled and water cooled gun and cable assemblies are available to allow welding with solid and cored electrodes using the GMAW process. See the appropriate Magnum literature for descriptions of the 200 to 400 ampere air cooled gun and cables that are available, as well as the Magnum “Super Cool” 450 ampere water cooled gun and cable. Gun cable lengths range from 10 ft (3.0m) to 25 ft (7.6m) and feed electrode sizes .025” (0.6mm) to 5/64” (2.0mm).

An expanding line of Magnum X-Tractor gun and cable assemblies provides fume extraction capability for welding with solid and cored electrodes using the GMAW process. See the appropriate Magnum literature for descriptions of the 250 to 400 ampere air cooled gun and cables that are available. Gun cable lengths range from 10 ft (3.0m) to 15 ft (4.5m) and feed electrode sizes .035” (0.9mm) to 1/16” (1.6mm). These guns require the use of either the K173-1 or K184# vacuum units.

#Requires S14927-8 connector hose and an S20591 hose adapter.

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Contents Synergic 7F and Synergic 7FH Apr. ‘93 ARC Welding can be hazardousMar. ‘93 Cylinder may explode if damagedSûreté Pour Soudage a L’Arc Précautions DE SûretéTable of Contents Please Examine Carton and Equipment For Damage Immediately Recommended Processes and Equipment Standard FeaturesWire Feed Features General DescriptionControl Features Top to bottom starting from Causes mode lights to sequenceY P a D a N D D I S P L a Y Description Keypad Seven key, membrane type with snap tactile feelDrive Roll and Guide Tube Kits Optional FeaturesMiscellaneous Options Specifications for Synergic 7F Synergic 7FH Type K678-1 K679-1 K679-2 Wire Speed RangeModel Safety Precautions InstallationAluminum Wire Sizes Procedure to Install Drive Roll and Guide TubesWire Feed Drive Roll and Guide Tube Kits Steel Wire Sizes RollInnershield Guns Gun and Cable Assemblies with Standard L. E. ConnectionsGun Cable Connection Gmaw GunsGun Cable Connections Wire Feeder to Gun Synergic 7F Water Connections for Water-Cooled GunsGmaw Shielding Gas 60% Duty Cycle Up to 100 ft Length 30m Electrical InstallationWork Cable CurrentOptional Features Installation K648 or K649 Input Cable Assembly See ElectricalInstallation section for instructions Current indicated position Power-Down SaveOperation Keys Mode Selection Operating InstructionsDisplay Control Keys Acceleration Selection Selection of English or Metric Speed Display UnitsRun-In Selection Step Trigger Mode Selection Feeding Electrode and Brake AdjustmentTo Mount 10 to 44 lb 4.5-20kg Spool 12/300mm Diameter Feeding Electrode To Mount a 50-60lb 22.7-27.2kg CoilWire Loading of 13-14lb 6kg Innershield Coils Idle Roll Pressure SettingGas Guard Regulator Setting Optional K659-1 Wire Reel Changing Wire Feed Overload ProtectionMaking a Weld Explanation of Prompting Error Messages Avoiding Wire Feeding Problems MaintenanceRoutine Maintenance Wire Reel Mounting 50 22.7kg and 60lb 27.2kg CoilsTroubleshooting Guide Communications in control cable ProblemsProblems Gun connector Trigger sockets on gun connector For continuity Refer to WiringWiring & connections When trigger is closed and noProblems Cold Feed key does not turn Defective keypad or Display PC Troubleshooting information. See Dual Procedure is not Gun has not been selected atWith the remote switch open. If a For replacing PC boards Problems with serialHXX Switch Requirements Procedure for Replacing PC Boards Electric Shock can killInside I N InputControl BOX Dimension Print Wire Feed Unit Dimension Print $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung