Lincoln Electric 7FH manual Optional Features, Drive Roll and Guide Tube Kits

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OPTIONAL FEATURES

DRIVE ROLL AND GUIDE TUBE KITS:

Steel Wire Sizes:

4-Roll

*

.068 - 3/32” (1.7 - 2.4mm) Cored

KP655-3/32

*

1/16” (1.6mm) Cored or Solid

KP655-1/16

 

.045 - .052” (1.2 - 1.4mm) Solid

KP655-052S

 

.045 - .052” (1.2 - 1.4mm) Cored

KP655-052C

 

.035” (0.9-1.0mm) Cored

KP655-035C

 

.035” (0.9-1.0mm) Solid

KP655-035S

 

.030” (0.8mm) Solid

KP655-030S

 

.023” (0.6mm) Solid

KP655-025S

Aluminum Wire Sizes:

 

 

1/16” (1.6mm)

KP656-1/16A

 

 

KP647-1/16A**

 

3/64” (1.2mm)

KP656-3/64A

 

 

KP647-3/64A**

 

.040” (1.0mm)

KP647-040A**

 

.035” (0.9mm)

KP656-035A

Drive rolls for only cored electrode sizes are stencilled with a “C” suffix to the wire sizes.

Drive rolls for only solid electrode sizes are stencilled with an “S” suffix to the wire sizes.

Drive rolls for aluminum wire sizes are stencilled with an “A” suffix to the wire sizes.

* Not for Synergic 7H model.

**For use with Binzel European guns. Installation instructions are included with these kits.

INPUT CABLE ASSEMBLIES:

K649 - (Used with Power Wave 450/500) Consists of an 8- conductor control cable with 14-pin control cable plug and a 4/0 (107 mm2) electrode cable with Twist-Mate™ connector. It is rated at 500 amps, 60% duty cycle and is available in lengths of 7 ft. (2 m), 17 ft (5 m), 25 ft (7.6 m), 33 ft (10 m), and 50 ft (15 m).

K648 - (Used with Power Wave 450) Consists of an 8- conductor control cable with a 14-pin plug and a 4/0 (107 mm2) electrode cable with stud terminal. It is rated at 500 amps, 60% duty cycle and is available in lengths of 7 ft (2 m), 17 ft (5 m), 25 ft (7.6 m), 33 ft (10 m) and 50 ft (15 m).

K651 - (Used with Power Wave 350) Consists of an 8- conductor control cable with 14-pin control cable plug and a 2/0 (67 mm2) electrode cable with Twist-Mate™ connector. It is rated at 350 amps, 60% duty cycle and is available in lengths of 7 ft. (2 m), 17 ft (5 m), 33 ft (10 m), and 50 ft (15 m).

K642 - (Control Cable only) Consists of an 8-conductor control cable with 14-pin control cable plug, without electrode cable, and is available in lengths of 7 ft (2 m), 17 ft (5 m), 25 ft (7.6 m), 33 ft (10 m) and 50 ft (15 m).

K643 (Control Cable Extension) Consists of an 8-conductor control cable with 14-pin connectors on each end for extending the control cable between the power source and the control cable. Available in lengths of 17 ft (5m), 25 ft (7.6m), 33 ft (10m), and 50 ft (15m).

WIRE REEL ASSEMBLY:

K299 - Wire reel assembly for customer mounting. Includes 50 - 60 lb wire reel spindle shaft, adjustable brake, insulation and mounting hardware.

READI-REEL ADAPTERS:

K363P - Adapts Lincoln Readi-Reel coils of electrode 30 lb (14 kg) and 22 lb (10 kg) to a 2” (51mm) spindle. Durable molded plastic one piece construction. Designed for easy loading; adapter remains on spindle for quick changeover. (used with K162H)

K438 - Adapts Lincoln Readi-Reel coils of electrode 50-60 lb (22.7-27.2 kg) to a 2” (51mm) spindle. (used with K162H).

SPINDLE ADAPTERS:

K162H - Spindle for mounting Readi-Reels and 2” (51mm) I.D. spools with 60 lb (27.2 kg) capacity. The shaft for the standard wire coils is removed from the mounting frame- work and the K162H is installed in its place. Includes an easily adjustable friction brake for control of overrun.

When used with Readi-Reels a Readi-Reel adapter is required.

K435 - Permits 14 lb (6 kg) Innershield coils to be mounted on 2” (51mm) O.D. spindles. For use with optional K162H adapter.

K468 - Permits 8” (203mm) O.D. spools to be mounted on 2” (51mm) O.D. spindles. For use with optional K162H adapter.

GUN AND CABLE ASSEMBLIES:

The following Lincoln gun and cable assemblies are compatible with both the Synergic 7F and Synergic 7FH Wire Feed units:

K126 - Innershield® gun and cable assemblies are rated at 350 amps, 60% duty cycle. Maximum wire size for Synergic 7F models is 5/64” (2.0 mm). Not recommended for Synergic 7FH models. (Consult sales specifications for appropriate models).

K115 - Innershield gun and cable assemblies are rated at 450 amps, 60% duty cycle. Maximum wire size for Synergic 7F models is 5/64” (2.0 mm). Not recommended for Synergic 7FH models. (Consult sales specifications for appropriate models).

K470 - Magnum 300 GMAW gun and cable assemblies are rated for 300 amps, 60% duty cycle. (Consult sales specifications for appropriate models).

K471 - Magnum 400 GMAW gun and cable assemblies are rated for 400 amps, 60% duty cycle. (Consult sales specifications for appropriate models).

K497 - Magnum 200 GMAW gun and cable assemblies are rated 200 amps, 60% duty cycle . (Consult sales specifications for appropriate models).

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Contents Synergic 7F and Synergic 7FH ARC Welding can be hazardous Apr. ‘93Cylinder may explode if damaged Mar. ‘93Précautions DE Sûreté Sûreté Pour Soudage a L’ArcTable of Contents Please Examine Carton and Equipment For Damage Immediately General Description Standard FeaturesWire Feed Features Recommended Processes and EquipmentControl Features Keypad Seven key, membrane type with snap tactile feel Causes mode lights to sequenceY P a D a N D D I S P L a Y Description Top to bottom starting fromOptional Features Drive Roll and Guide Tube KitsMiscellaneous Options Type K678-1 K679-1 K679-2 Wire Speed Range Specifications for Synergic 7F Synergic 7FHModel Installation Safety PrecautionsSteel Wire Sizes Roll Procedure to Install Drive Roll and Guide TubesWire Feed Drive Roll and Guide Tube Kits Aluminum Wire SizesGmaw Guns Gun and Cable Assemblies with Standard L. E. ConnectionsGun Cable Connection Innershield GunsSynergic 7F Water Connections for Water-Cooled Guns Gun Cable Connections Wire Feeder to GunGmaw Shielding Gas Current Electrical InstallationWork Cable 60% Duty Cycle Up to 100 ft Length 30mK648 or K649 Input Cable Assembly See Electrical Optional Features InstallationInstallation section for instructions Operating Instructions Power-Down SaveOperation Keys Mode Selection Current indicated positionDisplay Control Keys Selection of English or Metric Speed Display Units Acceleration SelectionRun-In Selection Feeding Electrode and Brake Adjustment Step Trigger Mode SelectionTo Mount 10 to 44 lb 4.5-20kg Spool 12/300mm Diameter To Mount a 50-60lb 22.7-27.2kg Coil Feeding ElectrodeIdle Roll Pressure Setting Wire Loading of 13-14lb 6kg Innershield CoilsGas Guard Regulator Setting Optional K659-1 Wire Feed Overload Protection Wire Reel ChangingMaking a Weld Explanation of Prompting Error Messages Wire Reel Mounting 50 22.7kg and 60lb 27.2kg Coils MaintenanceRoutine Maintenance Avoiding Wire Feeding ProblemsTroubleshooting Guide Problems Communications in control cableProblems When trigger is closed and no For continuity Refer to WiringWiring & connections Gun connector Trigger sockets on gun connectorProblems Cold Feed key does not turn Defective keypad or Display PC For replacing PC boards Problems with serial Dual Procedure is not Gun has not been selected atWith the remote switch open. If a Troubleshooting information. SeeHXX Procedure for Replacing PC Boards Electric Shock can kill Switch RequirementsInside Input I NControl BOX Dimension Print Wire Feed Unit Dimension Print Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding $700.00Precaucion Warnung