Lincoln Electric 7FH manual Dual Procedure is not Gun has not been selected at, Communications

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PROBLEMS

 

 

 

 

 

 

 

 

 

 

PROBLEM

 

 

POSSIBLE CAUSE

 

 

WHAT TO DO

 

 

 

 

 

 

 

 

 

 

 

18. Dual Procedure is not

 

 

a. Gun has not been selected at the

 

 

a. Set dual procedure switch at control

 

 

functioning when using the

 

 

control box.

 

 

box to the gun position. Refer to

 

 

remote dual procedure switch.

 

 

 

 

 

operating instructions.

 

 

 

 

 

b. Faulty Remote Dual Procedure

 

 

b. Remove switch. Check continuity

 

 

 

 

 

Switch.

 

 

between switch pins with switch closed

 

 

 

 

 

 

 

 

and no continuity with switch open. If it

 

 

 

 

 

 

 

 

fails a continuity test, repair or replace

 

 

 

 

 

 

 

 

switch.

 

 

 

 

 

c. Faulty Local Dual Procedure

 

 

c. Refer to Problem 19, Local Dual

 

 

 

 

 

Switch.

 

 

Procedure Switch.

 

 

 

 

 

d. Defective Control Box to Wire

 

 

d. With switch installed disconnect J2 plug

 

 

 

 

 

Feed Unit cable, associated

 

 

from control board. Check continuity

 

 

 

 

 

harness wiring, or control board.

 

 

between P2 pins 4 and 6 with the

 

 

 

 

 

 

 

 

remote switch closed, and no continuity

 

 

 

 

 

 

 

 

with the remote switch open. If a

 

 

 

 

 

 

 

 

continuity test fails, replace or repair the

 

 

 

 

 

 

 

 

damaged harness or cable. Otherwise

 

 

 

 

 

 

 

 

replace control board. (See procedure

 

 

 

 

 

 

 

 

for replacing PC boards).

 

 

 

 

 

e. Problems with serial

 

 

e. Make sure input cable connections are

 

 

 

 

 

communications.

 

 

tight. Make sure parameters on Power

 

 

 

 

 

 

 

 

Source display, such as WFS match

 

 

 

 

 

 

 

 

those on wire feeder display, if not, try

 

 

 

 

 

 

 

 

changing Synergic 7F control board. If

 

 

 

 

 

 

 

 

problem persists, refer to Power Source

 

 

 

 

 

 

 

 

Troubleshooting information. (See

 

 

 

 

 

 

 

 

procedure for replacing PC boards).

 

 

 

 

 

 

 

 

 

 

 

19. Dual Procedure is not

 

 

a. Faulty Local Dual Procedure

 

 

a. Disconnect harness plug from J2 on the

 

 

functioning when using the

 

 

Switch or control board.

 

 

control board. Check that there is

 

 

local dual procedure switch.

 

 

 

 

 

continuity between plug pins 7 and 11

 

 

 

 

 

 

 

 

when local DPS is in position “A” but not

 

 

 

 

 

 

 

 

when in “Gun” or “B”. Now check that

 

 

 

 

 

 

 

 

there is continuity between plug pins 11

 

 

 

 

 

 

 

 

and 12 when local DPS is in position “B”

 

 

 

 

 

 

 

 

but not when in “Gun” or “A”. If any of

 

 

 

 

 

 

 

 

these continuity tests fail repair or replace

 

 

 

 

 

 

 

 

switch or switch harness to correct the

 

 

 

 

 

 

 

 

problem, Otherwise, replace control

 

 

 

 

 

 

 

 

board. (See procedure for replacing PC

 

 

 

 

 

 

 

 

boards).

 

 

 

 

 

e. Problems with serial

 

 

b. Make sure input cable connections are

 

 

 

 

 

communications.

 

 

tight. Make sure parameters on Power

 

 

 

 

 

 

 

 

Source display, such as WFS match those

 

 

 

 

 

 

 

 

on wire feeder display, if not, try changing

 

 

 

 

 

 

 

 

Synergic 7F control board. If problem

 

 

 

 

 

 

 

 

persists, refer to Power Source

 

 

 

 

 

 

 

 

Troubleshooting information. (See

 

 

 

 

 

 

 

 

procedure for replacing PC boards).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents Synergic 7F and Synergic 7FH ARC Welding can be hazardous Apr. ‘93Cylinder may explode if damaged Mar. ‘93Précautions DE Sûreté Sûreté Pour Soudage a L’ArcTable of Contents Please Examine Carton and Equipment For Damage Immediately General Description Standard FeaturesWire Feed Features Recommended Processes and EquipmentControl Features Keypad Seven key, membrane type with snap tactile feel Causes mode lights to sequenceY P a D a N D D I S P L a Y Description Top to bottom starting fromOptional Features Drive Roll and Guide Tube KitsMiscellaneous Options Type K678-1 K679-1 K679-2 Wire Speed Range Specifications for Synergic 7F Synergic 7FHModel Installation Safety PrecautionsSteel Wire Sizes Roll Procedure to Install Drive Roll and Guide TubesWire Feed Drive Roll and Guide Tube Kits Aluminum Wire SizesGmaw Guns Gun and Cable Assemblies with Standard L. E. ConnectionsGun Cable Connection Innershield GunsSynergic 7F Water Connections for Water-Cooled Guns Gun Cable Connections Wire Feeder to GunGmaw Shielding Gas Current Electrical InstallationWork Cable 60% Duty Cycle Up to 100 ft Length 30mK648 or K649 Input Cable Assembly See Electrical Optional Features InstallationInstallation section for instructions Operating Instructions Power-Down SaveOperation Keys Mode Selection Current indicated positionDisplay Control Keys Selection of English or Metric Speed Display Units Acceleration SelectionRun-In Selection Feeding Electrode and Brake Adjustment Step Trigger Mode SelectionTo Mount 10 to 44 lb 4.5-20kg Spool 12/300mm Diameter To Mount a 50-60lb 22.7-27.2kg Coil Feeding ElectrodeIdle Roll Pressure Setting Wire Loading of 13-14lb 6kg Innershield CoilsGas Guard Regulator Setting Optional K659-1 Wire Feed Overload Protection Wire Reel ChangingMaking a Weld Explanation of Prompting Error Messages Wire Reel Mounting 50 22.7kg and 60lb 27.2kg Coils MaintenanceRoutine Maintenance Avoiding Wire Feeding ProblemsTroubleshooting Guide Problems Communications in control cableProblems When trigger is closed and no For continuity Refer to WiringWiring & connections Gun connector Trigger sockets on gun connectorProblems Cold Feed key does not turn Defective keypad or Display PC For replacing PC boards Problems with serial Dual Procedure is not Gun has not been selected atWith the remote switch open. If a Troubleshooting information. SeeHXX Procedure for Replacing PC Boards Electric Shock can kill Switch RequirementsInside Input I NControl BOX Dimension Print Wire Feed Unit Dimension Print Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding $700.00Precaucion Warnung