Lincoln Electric 7FH manual Hxx

Page 35

PROBLEMS

 

 

 

 

 

 

 

 

 

 

PROBLEM

 

 

POSSIBLE CAUSE

 

 

WHAT TO DO

 

 

 

 

 

 

 

 

 

 

 

20. Wire feed speed is consistent

 

 

a.Defective gearbox ratio sensing

 

 

a. Remove control board plug from

 

 

and adjustable, but operates at the

 

 

or control board.

 

 

J5. Check that if you have a high

 

 

wrong speed.

 

 

 

 

 

speed Wire Feed Unit that you have

 

 

 

 

 

 

 

 

continuity between plug P5 pins 4

 

 

 

 

 

 

 

 

and 6. Likewise if you have a

 

 

 

 

 

 

 

 

standard speed Wire Feed Unit you

 

 

 

 

 

 

 

 

should not have continuity between

 

 

 

 

 

 

 

 

P5 pins 4 and 6. If the continuity test

 

 

 

 

 

 

 

 

fails, refer to wiring diagram and

 

 

 

 

 

 

 

 

correct the problem in the J13 to J5

 

 

 

 

 

 

 

 

jumper sensing system. Otherwise

 

 

 

 

 

 

 

 

replace control board.

 

 

 

 

 

 

 

 

 

 

 

21. Display shows any of the

 

 

 

 

 

 

 

 

following:

 

 

 

 

 

 

 

 

HI

 

 

a. Voltmeter function is selected

 

 

a. Normal operation. Voltmeter only

 

 

 

 

 

and arc voltage is > 80V DC.

 

 

reads 0-80V DC.

 

 

 

 

 

 

 

 

 

 

 

- - -

 

 

a. Run-In speed is selected but is

 

 

a. Run-In speed is now = weld

 

 

 

 

 

disabled.

 

 

speed. To re-enable Run-In speed

 

 

 

 

 

 

 

 

simply press the increase arrow key.

 

 

 

 

 

 

 

 

 

 

 

HXX

 

 

a. See problem 5 or see section on

 

 

a. XX indicates time in seconds

 

 

 

 

 

Safety Precautions.

 

 

before unit will automatically reset.

 

 

 

 

 

 

 

 

 

 

 

Er

 

 

a. EEPROM error.

 

 

a. Parameter recalled at power-up

 

 

 

 

 

 

 

 

was out of range. Press any key

 

 

 

 

 

 

 

 

to reset. Check all settings before

 

 

 

 

 

 

 

 

proceeding to weld. If this

 

 

 

 

 

 

 

 

condition persists then replace

 

 

 

 

 

 

 

 

control PC board. (See Procedure

 

 

 

 

 

 

 

 

for Replacing PC boards.)

 

 

 

 

 

 

 

 

 

 

 

EXX

 

 

a. Where XX is a number from

 

 

a. Turn off power to feeder. Wait 5

 

 

 

 

 

1-10. System error.

 

 

seconds. Turn power back on. If

 

 

 

 

 

 

 

 

EXX is displayed again then

 

 

 

 

 

 

 

 

replace control PC board. (See

 

 

 

 

 

 

 

 

Procedure for Replacing PC

 

 

 

 

 

 

 

 

boards.)

 

 

 

 

 

 

 

 

 

 

 

EP

 

 

a. EPROM checksum error.

 

 

a. Turn off power to feeder. Wait 5

 

 

 

 

 

 

 

 

seconds. Turn power back on. If

 

 

 

 

 

 

 

 

EP is displayed again then replace

 

 

 

 

 

 

 

 

EPROM assembly. If problem still

 

 

 

 

 

 

 

 

persists then replace Control PC

 

 

 

 

 

 

 

 

board . (See Procedure for

 

 

 

 

 

 

 

 

Replacing PC boards.)

 

 

 

 

 

 

 

 

 

 

 

uP

 

 

a. Microprocessor RAM error.

 

 

a. Turn off power to feeder. Wait 5

 

 

 

 

 

 

 

 

seconds. Turn power back on. If

 

 

 

 

 

 

 

 

uP is displayed again, then

 

 

 

 

 

 

 

 

replace control PC board. (See

 

 

 

 

 

 

 

 

Procedure for Replacing PC

 

 

 

 

 

 

 

 

boards.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

35

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Contents Synergic 7F and Synergic 7FH Apr. ‘93 ARC Welding can be hazardousMar. ‘93 Cylinder may explode if damagedSûreté Pour Soudage a L’Arc Précautions DE SûretéTable of Contents Please Examine Carton and Equipment For Damage Immediately Recommended Processes and Equipment Standard FeaturesWire Feed Features General DescriptionControl Features Top to bottom starting from Causes mode lights to sequenceY P a D a N D D I S P L a Y Description Keypad Seven key, membrane type with snap tactile feelDrive Roll and Guide Tube Kits Optional FeaturesMiscellaneous Options Model Specifications for Synergic 7F Synergic 7FHType K678-1 K679-1 K679-2 Wire Speed Range Safety Precautions InstallationAluminum Wire Sizes Procedure to Install Drive Roll and Guide TubesWire Feed Drive Roll and Guide Tube Kits Steel Wire Sizes RollInnershield Guns Gun and Cable Assemblies with Standard L. E. ConnectionsGun Cable Connection Gmaw GunsGmaw Shielding Gas Gun Cable Connections Wire Feeder to GunSynergic 7F Water Connections for Water-Cooled Guns 60% Duty Cycle Up to 100 ft Length 30m Electrical InstallationWork Cable CurrentInstallation section for instructions Optional Features InstallationK648 or K649 Input Cable Assembly See Electrical Current indicated position Power-Down SaveOperation Keys Mode Selection Operating InstructionsDisplay Control Keys Run-In Selection Acceleration SelectionSelection of English or Metric Speed Display Units To Mount 10 to 44 lb 4.5-20kg Spool 12/300mm Diameter Step Trigger Mode SelectionFeeding Electrode and Brake Adjustment Feeding Electrode To Mount a 50-60lb 22.7-27.2kg CoilGas Guard Regulator Setting Optional K659-1 Wire Loading of 13-14lb 6kg Innershield CoilsIdle Roll Pressure Setting Making a Weld Wire Reel ChangingWire Feed Overload Protection Explanation of Prompting Error Messages Avoiding Wire Feeding Problems MaintenanceRoutine Maintenance Wire Reel Mounting 50 22.7kg and 60lb 27.2kg CoilsTroubleshooting Guide Communications in control cable ProblemsProblems Gun connector Trigger sockets on gun connector For continuity Refer to WiringWiring & connections When trigger is closed and noProblems Cold Feed key does not turn Defective keypad or Display PC Troubleshooting information. See Dual Procedure is not Gun has not been selected atWith the remote switch open. If a For replacing PC boards Problems with serialHXX Switch Requirements Procedure for Replacing PC Boards Electric Shock can killInside I N InputControl BOX Dimension Print Wire Feed Unit Dimension Print $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung