Lincoln Electric 8 Instructions, Connection of K930- TIG Module to the Ranger, Welder Operation

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A-6

INSTALLATION

A-6

 

 

 

Connection of the LN-7 to the Ranger 8

Shut the welder off.

Connect the LN-7 and the K240 contactor kit per instructions on the connection diagram S17742 (can be found in the back of this manual).

Place the “RANGE” switch to the “WIRE FEED” position and the “POLARITY” switch to the desired polarity.

Place the “IDLER” switch in the “HIGH” idle position. The engine idling device may not function when welding in the “WIRE FEED” mode.

Adjust wire feed speed at the LN-7 and adjust the welding voltage with the output “CONTROL” at the welder.

NOTE: If the output “CONTROL” is set below “3” the K240 contactor may not pull in.

Connection of K930-[ ] TIG Module to the Ranger 8.

The TIG Module is an accessory that provides high frequency and shielding gas control for AC and DC GTAW (TIG) welding. See IM528 supplied with the TIG Module for installation instructions.

Note: The TIG Module does not require the use of a high frequency bypass capacitor. However, if the Ranger 8 is used with any other high frequency equip- ment, the bypass capacitor must be installed - order kit T12246.

INSTRUCTIONS

Additional Safety Precautions

Always operate the welder with the roof and case sides in place as this provides maximum protection from moving parts and assures proper cooling air flow.

Read and understand all Safety Precautions before operating this machine. Always follow these and any other safety procedures included in this manual and in the Engine Owner’s Manual.

Welder Operation

Welder Output

Maximum Open Circuit Voltage at 3700 RPM is 80 Volts RMS.

Duty Cycle: 100% for both welding and auxiliary power.

 

Ranger 8

 

 

Constant Current

225 Amps AC @ 25 Volts

 

210 Amps DC @ 25 Volts

 

 

Constant Voltage

200 Amps DC @ 20 Volts

 

 

Auxiliary Power

The Ranger 8 can provide up to 8,000 watts of 115/230 volts AC, single phase 60Hz power for con- tinuous use. The front of the machine includes three receptacles for connecting the AC power plugs; one

50amp 115/230 volt NEMA 14-50R receptacle and two 20 amp 115 volt NEMA 5-20R receptacles.The CSA machine has one 50 amp 115/230 volt NEMA 14-50R receptacle and two 15 amp 115 volt NEMA 5- 15R receptacles.

CAUTION

Do not connect any plugs that connect to the power receptacles in parallel.

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Start the engine and set the “IDLER” control switch to the desired operating mode. Set the “CONTROL” to

10.Voltage is now correct at the receptacles for auxil- iary power.

115/230 Volt Dual Voltage Receptacle

The 115/230 volt receptacle can supply up to 35 amps of 230 volt power to a two wire circuit, up to 35 amps of 115 volts power from each side of a three wire cir- cuit (up to 70 amps total). Do not connect the 115 volt circuits in parallel. Current sensing for the automatic idle feature is only in one leg of the three wire circuit as shown in the following colunm.

RANGER 8

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Contents Ranger Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Height Width Depth Weight InstallationK2160-1 CSA Meets Canadian STD RangerDC Wire Feed CV Output CV Output Range Specifications20 B 100 150 200 250 Output Amps DC Stick / TIG CC Output Output RangeSafety Precautions Installation InstructionsSpark Arrester Machine GroundingWelding Output Cables Pre-Operation ServiceAWG Angle of Operation Connection of Lincoln Electric Wire FeedersHigh Altitude Operation Location / VentilationAuxiliary Power Additional Safety PrecautionsInstructions Connection of K930- TIG Module to the RangerMotor Starting Duplex ReceptaclesType Common Electrical Devices Possible Concerns Electrical Device USE with the RangerThese Devices Without Additional Resistive Type Loads Not USE These Devices With a RangerSimultaneous Welding and Power Auxilliary Power While WeldingStandby Power Connections Connection of Ranger 8 to Premises Wiring Other Features Design FeaturesOperation General DescriptionEngine Start Push-Button Switch Engine ON-OFF SwitchOnan P216 Kohler Honda 16 H.P. Performer 20 H.P. Command Ranger 8 Approximate Fuel ConsumptionBreak-in Period Starting/Shutdown InstructionsStopping the Engine Welding Process Wire Feed Welding Processes Constant VoltageStick Constant Current Welding TIG Constant Current WeldingStick Auto Summary of Welding ProcessesK1745-1 Single GAS Cylinder Holder AccessoriesRecommended Equipment Wire FeedStick TIGSafety Precautions MaintenanceCH20S Onan P216 Kohler CH20S Honda GX620 Overspeed is HazardousHOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Troubleshooting K1418-1 Code 10373 & 10535 Ranger 8 Onan Wiring Diagram DiagramsALL Case Front Components Shown Viewed from Rear K1419-1 Code 10375 & 10537 Ranger 8 Kohler Wiring Diagram ALL Case Front Components Shown Viewed from Rear K2160-1 Code 10886 Ranger 8 Honda CSA Wiring Diagram Connection of Ranger 8 to LN-7 & K240 Contactor KIT M17215-2 30-98E M17215-3 30-98E Ranger New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? Basic CoursePrecaucion Warnung