Lincoln Electric 8 manual Maintenance, Safety Precautions, CH20S

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MAINTENANCE

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SAFETY PRECAUTIONS

WARNING

Have qualified personnel do the maintenance work. Turn the engine off before working inside the machine. In some cases, it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

Do not put your hands near the engine cooling blower fan. If a problem cannot be corrected by following the instructions, take the machine to the nearest Lincoln Field Service Shop.

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ELECTRIC SHOCK can kill.

• Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground

Always wear dry insulating gloves.

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ENGINE EXHAUST can kill.

Use in open, well ventilated areas or

vent exhaust outside.

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MOVING PARTS can injure.

Do not operate with doors open or guards off.

• Stop engine before servicing.

Keep away from moving parts.

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See additional warning information throughout this operator’s manual and the Engine manual as well.

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Read the Safety Precautions in the front of this manual and the engine instruction manual before working on this machine.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, cloth- ing, and tools away from gears, fans, and all other moving parts when starting, operating, or repairing the equipment.

Routine Maintenance

At the end of each day’s use, refill the fuel tank to minimize moisture condensation in the tank. Running out of fuel tends to draw dirt into the fuel system. Also, check the crankcase oil level and add oil if indicated.

CAUTION

Make certain that the oil filler cap is securely tight- ened after checking or adding oil. If the cap is not tight, oil consumption can increase significantly which may be evidenced by white smoke coming from the exhaust.

OIL - Maintenance schedule for changing the oil and oil filter after break-in:

 

Kohler

Onan

Honda

 

CH20S

P216

GX620

 

 

 

 

Oil

100 HRS

50 HRS

6 Months or

100 HRS

 

 

 

 

Oil Filter

200 HRS

100 HRS

1 Year or

200 HRS

 

 

 

 

 

 

 

The above schedule is for normal operating condi- tions. More frequent oil changes are required with dusty, high temperature and other severe operating conditions. Refer to the maintenance section of the Engine Owner's Manual for more information.

NOTE: Engine life will be reduced if the oil and oil filter are not changed according to the manufacturer’s recommendation.

Air Cleaner - With normal operating conditions, the maintenance schedule for cleaning and re-oiling the foam pre-filter is every 25 hours and replace- ment of the air cleaner filter every 100 hours. More frequent servicing is required with dusty operating conditions. Refer to the maintenance section of the Engine Owner’s Manual for more information.

Refer to the maintenance section of the Engine Owner’s Manual for the maintenance schedule, spark plug servicing, cooling system servicing, and fuel filter replacement.

Blow out the machine with low pressure air period- ically. In particularly dirty locations, this may be required once a week.

Output Ranger Selector and Polarity Switches: Switch contacts should not be greased. To keep contacts clean, rotate the switch through its entire range frequently. Good practice is to turn the han- dle from maximum to minimum setting twice each morning before starting to weld.

RANGER 8

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Contents Ranger Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Height Width Depth Weight InstallationK2160-1 CSA Meets Canadian STD RangerDC Wire Feed CV Output CV Output Range Specifications20 B 100 150 200 250 Output Amps DC Stick / TIG CC Output Output RangeSafety Precautions Installation InstructionsSpark Arrester Machine GroundingWelding Output Cables Pre-Operation ServiceAWG Angle of Operation Connection of Lincoln Electric Wire FeedersHigh Altitude Operation Location / VentilationAuxiliary Power Additional Safety PrecautionsInstructions Connection of K930- TIG Module to the RangerMotor Starting Duplex ReceptaclesType Common Electrical Devices Possible Concerns Electrical Device USE with the RangerThese Devices Without Additional Resistive Type Loads Not USE These Devices With a RangerSimultaneous Welding and Power Auxilliary Power While WeldingStandby Power Connections Connection of Ranger 8 to Premises Wiring Other Features Design FeaturesOperation General DescriptionEngine Start Push-Button Switch Engine ON-OFF SwitchOnan P216 Kohler Honda 16 H.P. Performer 20 H.P. Command Ranger 8 Approximate Fuel ConsumptionBreak-in Period Starting/Shutdown InstructionsStopping the Engine Welding Process Wire Feed Welding Processes Constant VoltageStick Constant Current Welding TIG Constant Current WeldingStick Auto Summary of Welding ProcessesK1745-1 Single GAS Cylinder Holder AccessoriesRecommended Equipment Wire FeedStick TIGSafety Precautions MaintenanceCH20S Onan P216 Kohler CH20S Honda GX620 Overspeed is HazardousHOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Troubleshooting K1418-1 Code 10373 & 10535 Ranger 8 Onan Wiring Diagram DiagramsALL Case Front Components Shown Viewed from Rear K1419-1 Code 10375 & 10537 Ranger 8 Kohler Wiring Diagram ALL Case Front Components Shown Viewed from Rear K2160-1 Code 10886 Ranger 8 Honda CSA Wiring Diagram Connection of Ranger 8 to LN-7 & K240 Contactor KIT M17215-2 30-98E M17215-3 30-98E Ranger New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? Basic CoursePrecaucion Warnung