Lincoln Electric 8 manual Overspeed is Hazardous, Onan P216 Kohler CH20S Honda GX620

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D-2

MAINTENANCE

D-2

 

 

 

Engine Adjustments

OVERSPEED IS HAZARDOUS

WARNING

WARNING

GASES FROM BATTERY can explode.

Keep sparks, flame and cigarettes away from battery.

To prevent EXPLOSION when:

INSTALLING A NEW BATTERY - disconnect negative cable from old battery first and connect to new battery last.

The maximum allowable high idle speed for this machine is 3750 RPM, no load. Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed. Severe personal injury and damage to the machine can result if operated at speeds above maximum.

------------------------------------------------------------------------

Adjustments to the engine are to be made only by a Lincoln Service Center or an authorized Field Service Shop.

Slip Rings

A slight amount of darkening and wear of the slip rings and brushes is normal. Brushes should be inspected when a general overhaul is necessary. If brushes are to be replaced, clean slip rings with a fine emery paper.

CAUTION

Do not attempt to polish slip rings while engine is running.

CONNECTING A BATTERY CHARGER - Remove bat- tery from welder by disconnecting negative cable first,

then positive cable and battery clamp. When rein- stalling, connect negative cable last. Keep well venti- lated.

• USING A BOOSTER - connect positive lead to battery first then connect negative lead to engine foot.

BATTERY ACID CAN BURN EYES AND SKIN.

• Wear gloves and eye protection and be careful when working near battery. Follow instructions printed on battery.

Battery

1.When replacing, jumping, or otherwise connecting the battery to the battery cables, the proper polarity must be observed. Failure to observe the proper polarity could result in damage to the charging circuit. The positive (+) battery cable has a red terminal cover.

2.If the battery requires charging from an external charger, disconnect the negative battery cable first and then the positive battery cable before attaching the charger leads. Failure to do so can result in damage to the internal charger components. When reconnecting the cables, connect the positive cable first and the negative cable last.

Hardware

Both English and Metric fasteners are used in this welder.

Engine Maintenance Parts

 

ONAN P216

KOHLER CH20S

HONDA GX620

 

 

 

 

 

ONAN 122-0645

KOHLER 1205001

HONDA 15400-PR3-004

Oil Filter

FRAM PH3614

FRAM PH3614*

(HONDA CODE 3179553)

 

 

 

FRAM PH6811

 

 

 

 

Air Filter

ONAN 140-2628-01

KOHLER 4708303

HONDA 17211-ZJ1-000

Element

FRAM CA140PL

FRAM CA79

(HONDA CODE 4209672)

 

 

 

 

Air Filter

ONAN 140-1496

KOHLER 2408302

HONDA 17218-ZJ1-000

Pre-Cleaner

 

 

(HONDA CODE 4209706)

 

 

 

 

Fuel Filter

ONAN 149-2005

KOHLER 2505002

HONDA 16910-ZE8-005

 

FRAM G1

FRAM G1

(HONDA CODE 2106235)

 

 

 

 

Spark Plugs

ONAN 167-0263

CHAMPION RC12YC

NKG BPR6ES

(Resistor

CHAMPION RS14YC

(.030” GAP)

Nippondenso W20EPR-U

Type)

(.025” GAP)

 

.O3O in., (76mm) gap

 

 

 

 

 

 

 

 

*Oil capacity increases from 2.0 Qts. to 2.1 Qts. when using this filter.

RANGER 8

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Contents Safety Depends on You RangerSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents K2160-1 CSA Meets Canadian STD InstallationHeight Width Depth Weight Ranger20 B 100 150 200 250 SpecificationsDC Wire Feed CV Output CV Output Range Output Amps DC Stick / TIG CC Output Output RangeSpark Arrester Installation InstructionsSafety Precautions Machine GroundingAWG Pre-Operation ServiceWelding Output Cables High Altitude Operation Connection of Lincoln Electric Wire FeedersAngle of Operation Location / VentilationInstructions Additional Safety PrecautionsAuxiliary Power Connection of K930- TIG Module to the RangerDuplex Receptacles Motor StartingThese Devices Without Additional Resistive Type Loads Electrical Device USE with the RangerType Common Electrical Devices Possible Concerns Not USE These Devices With a RangerStandby Power Connections Auxilliary Power While WeldingSimultaneous Welding and Power Connection of Ranger 8 to Premises Wiring Operation Design FeaturesOther Features General DescriptionOnan P216 Kohler Honda 16 H.P. Performer 20 H.P. Command Engine ON-OFF SwitchEngine Start Push-Button Switch Ranger 8 Approximate Fuel ConsumptionStopping the Engine Starting/Shutdown InstructionsBreak-in Period Stick Constant Current Welding Wire Feed Welding Processes Constant VoltageWelding Process TIG Constant Current WeldingSummary of Welding Processes Stick AutoAccessories K1745-1 Single GAS Cylinder HolderStick Wire FeedRecommended Equipment TIGCH20S MaintenanceSafety Precautions Overspeed is Hazardous Onan P216 Kohler CH20S Honda GX620Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Diagrams K1418-1 Code 10373 & 10535 Ranger 8 Onan Wiring DiagramALL Case Front Components Shown Viewed from Rear K1419-1 Code 10375 & 10537 Ranger 8 Kohler Wiring Diagram ALL Case Front Components Shown Viewed from Rear K2160-1 Code 10886 Ranger 8 Honda CSA Wiring Diagram Connection of Ranger 8 to LN-7 & K240 Contactor KIT M17215-2 30-98E M17215-3 30-98E Ranger Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding Basic CoursePrecaucion Warnung