Lincoln Electric manual Ranger 305D, Safety Depends on You

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IM970

Ranger ® 305D	December, 2010

For use with machines having Code Numbers: 11457

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation

... and thoughtful operation on your part. DO NOT INSTALL,

OPERATE OR REPAIR THIS

EQUIPMENT WITHOUT READ-

ING THIS MANUAL AND THE

SAFETY PRECAUTIONS CON-

TAINED THROUGHOUT. And,

most importantly, think before you act and be careful.

OPERATOR’S MANUAL

Copyright © Lincoln Global Inc.

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents Ranger 305D Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté IvSAFETYOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section D ViiSection E Section FTechnical Specifications Ranger 305D K1727-3 Cold weather starting Safety PrecautionsLocation and Ventilation Towing PRE-OPERATION Engine ServiceVehicle Mounting OILElectrical Connections Welding Terminals CAbLE InstallationWelding Output CAbLES Total COMbINED Length Electrode and Work CAbLESType Common Electrical Devices Possible Concerns Electrical Device USE with the Ranger 305DSTANDbY Power Connections Auxiliary Power ReceptaclesConnection of Ranger 305D to Premises Wiring Connection of LN-15 to the Ranger 305D Connection of Lincoln Electric Wire FeedersAcross The-Arc Model Control Cable ModelConnection of Prince XL Spool GUN to the Ranger 305D Terminals onFor Auxiliary Power Safety PrecautionsGeneral Description Engine OperationWelding Controls Figure b.1 Weld Mode Selector SwitchEngine Controls Figure b.2 Wire Feeder Voltmeter SwitchGlow Plug Push bUTTON Start Push bUTTONStopping the Engine Starting the EngineWelder Operation TAbLE b.1TIG Welding Constant Current CC-STICK WeldingTypical Current Ranges 1 for Tungsten ELECTRODES2 Downhill Pipe WeldingARC Gouging Wire WELDING-CVRanger 305D Extension Cord Length Recommendations Auxiliary PowerT12153-9 50 AMP, 120/240 V Power Plug Field Installed Options / AccessoriesEngine Maintenance Components KUbOTA D722 Diesel Engine Routine MaintenanceKUbOTA D722 Diesel Engine Engine Oil Change AIR CleanerOil Filter Change Engine Oil Refill capacitiesRemove the Filter Check Connectors for Tight FitInspect the New Filter for Damage Insert the New Radial Seal Filter ProperlyTightening the FAN bELT Cooling SystemBLEEDING the Fuel System BATTERY Maintenance Engine AdjustmentServicing Optional Spark ArrestorGfci Receptacle Testing and RESET- Ting Procedure Welder / Generator MaintenanceHOW to USE TROUbLESHOOTING Guide TROUbLESHOOTINGSymptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionWelding without a control cable Functioning properly / linkage Faulty control cable. Repair or Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams S24787-6 Engine Welders /LN-8 Connection DiagramDiagrams Diagrams Diagrams Diagrams Diagrams Dimension Print Ranger 305D Ranger 305D Precaucion Guards off