Lincoln Electric 305D manual PRObLEMS, Symptoms, POSSIbLE, Cause Recommended Course of Action

Page 34

E-2

TROUbLESHOOTING

E-2

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

PRObLEMS

(SYMPTOMS)

POSSIbLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Major Physical or Electrical Damage 1. Contact

your local

Lincoln

 

is Evident.

 

Authorized Field

Service

 

 

 

 

Facility.

 

 

 

 

 

 

 

 

 

 

 

Engine will not "crank".

1. Battery is low, Charge Battery.

 

 

 

2. Loose battery cable connections.

 

 

 

 

Inspect, clean and tighten terminals.

 

 

 

3.

Faulty engine starter motor.

 

 

 

 

Contact authorized local Engine

 

 

 

 

Service Shop.

 

 

 

 

 

 

 

 

 

Engine will "crank" but not start.

1. Fuel shut off valve on Main Fuel

 

 

 

 

Filter in the OFF position. Open

 

 

 

 

valve (vertical) position of handle.

 

 

 

2.

Fuel Filters dirty/clogged. Check

 

 

 

 

and replace main filter element

 

 

 

 

and/or Inline Fuel Filter.

 

 

 

 

 

 

3.

Out of fuel. Fill tank and bleed fuel

 

 

 

 

system.

 

 

 

 

 

 

 

4.

High coolant temperature or low

 

 

 

 

oil pressure. (indictor lights lit) If all recommended possible

areas

 

 

 

Check oil and coolant levels. Fill if of misadjustment have

been

 

 

 

required. Check for loose or bro- checked and the problem persists,

 

 

 

ken fan belt.

 

 

Contact your local Lincoln

 

 

5.

Faulty fuel shutdown solenoid. Authorized Field Service Facility.

 

 

 

Check that shutdown solenoid is

 

 

 

 

functioning properly and not bind-

 

 

 

 

ing/ contact authorized engine

 

 

 

 

service shop.

 

 

 

 

 

 

6.

Faulty fuel pump. Check for fuel

 

 

 

 

flow through filters. Contact autho-

 

 

 

 

rized local Engine Service Shop.

 

 

 

 

 

 

Engine shuts down shortly after

1. High coolant temperature or low

 

starting.

 

oil pressure. (indictor light lit)

 

 

 

 

Change oil and oil filters and fill to

 

 

 

 

proper level. Check and fill coolant

 

 

 

 

level. Check for loose or broken

 

 

 

 

fan belt. Start engine and look for

 

 

 

 

leaks.

 

 

 

 

 

 

 

2. Faulty oil pressure switch or other

 

 

 

 

engine

component.

Contact

 

 

 

 

authorized local Engine Service

 

 

 

 

Shop.

 

 

 

 

 

 

 

3. Faulty engine protection relay.

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

RANGER® 305D

Image 34
Contents Safety Depends on You Ranger 305DSafety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Section E ViiSection D Section FTechnical Specifications Ranger 305D K1727-3 Cold weather starting Safety PrecautionsLocation and Ventilation Vehicle Mounting PRE-OPERATION Engine ServiceTowing OILElectrical Connections Welding Output CAbLES CAbLE InstallationWelding Terminals Total COMbINED Length Electrode and Work CAbLESElectrical Device USE with the Ranger 305D Type Common Electrical Devices Possible ConcernsAuxiliary Power Receptacles STANDbY Power ConnectionsConnection of Ranger 305D to Premises Wiring Across The-Arc Model Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the Ranger 305D Control Cable ModelTerminals on Connection of Prince XL Spool GUN to the Ranger 305DGeneral Description Safety PrecautionsFor Auxiliary Power Engine OperationWeld Mode Selector Switch Welding Controls Figure b.1Glow Plug Push bUTTON Wire Feeder Voltmeter SwitchEngine Controls Figure b.2 Start Push bUTTONWelder Operation Starting the EngineStopping the Engine TAbLE b.1Typical Current Ranges 1 for Tungsten ELECTRODES2 Constant Current CC-STICK WeldingTIG Welding Downhill Pipe WeldingWire WELDING-CV ARC GougingAuxiliary Power Ranger 305D Extension Cord Length RecommendationsField Installed Options / Accessories T12153-9 50 AMP, 120/240 V Power PlugEngine Maintenance Components KUbOTA D722 Diesel Engine Routine MaintenanceKUbOTA D722 Diesel Engine Oil Filter Change AIR CleanerEngine Oil Change Engine Oil Refill capacitiesInspect the New Filter for Damage Check Connectors for Tight FitRemove the Filter Insert the New Radial Seal Filter ProperlyTightening the FAN bELT Cooling SystemBLEEDING the Fuel System Servicing Optional Spark Engine AdjustmentBATTERY Maintenance ArrestorWelder / Generator Maintenance Gfci Receptacle Testing and RESET- Ting ProcedureTROUbLESHOOTING HOW to USE TROUbLESHOOTING GuidePOSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionWelding without a control cable Functioning properly / linkage Faulty control cable. Repair or Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram S24787-6Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print Ranger 305D Ranger 305D Precaucion Guards off