Lincoln Electric manual Auxiliary Power, Ranger 305D Extension Cord Length Recommendations

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b-7

OPERATION

b-7

 

 

 

AUXILIARY POWER:

If a GFCI receptacle is tripped, See the MAINTE- NANCE section for detailed information on testing and resetting the GFCI receptacle.

Start the engine and set the IDLER control switch to the desired operating mode. Full power is available regardless of the welding control settings providing no welding current is being drawn.

The auxiliary power of the RANGER® 305D consists of two 20 Amp-120 VAC GFCI (5-20R) duplex recep- tacles and one 50 Amp 120/240 VAC (14-50R) recep- tacle. The 240 VAC receptacle can be split for single phase 120 VAC operation. The auxiliary power capac- ity is 10,000 watts Peak, 9500 Watts continuous of 60 Hz, single phase power. The auxiliary power capacity rating in watts is equivalent to volt-amperes at unity power factor. The max permissible current of the 240 VAC output is 44 Amps. The 240 VAC output can be split to provide two separate 120 VAC outputs with a max permissible current of 44 Amps per output to two separate 120 VAC branch circuits (these circuits can- not be paralleled). Output voltage is within ± 10% at all loads up to rated capacity. All auxiliary power is protected by circuit breakers.

The 120 V auxiliary power receptacles should only be used with three wire grounded type plugs or approved double insulated tools with two wire plugs. The current rating of any plug used with the system must be at least equal to the current capacity of the associated receptacle.

NOTE: The 240 V receptacle has two circuits, each of which measure 120 V to neutral but are of opposite polarities and cannot be paralleled.

Simultaneous Welding and Auxiliary Power Loads The above auxiliary power ratings are with no welding load. Simultaneous welding and power loads are specified in the following table. The permissible cur- rents shown assume that current is being drawn from either the 120 VAC or 240 VAC supply (not both at the same time).

 

 

 

 

RANGER® 305D Simultaneous Welding and Power Loads

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welding

 

 

Permissible Power-Watts

 

 

Permissible Auxiliary

 

 

 

 

 

 

 

 

Output-Amps

(Unity Power Factor)

 

 

 

Current in -Amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

@ 240 VAC

 

 

 

 

 

 

 

 

 

 

0

 

 

 

9000

 

 

 

 

 

 

 

44

 

 

 

 

 

 

 

 

 

 

 

100

 

 

 

7500

 

 

 

 

 

 

 

31

 

 

 

 

 

 

 

 

 

 

 

150

 

 

 

5800

 

 

 

 

 

 

 

24

 

 

 

 

 

 

 

 

 

 

 

200

 

 

 

4500

 

 

 

 

 

 

 

19

 

 

 

 

 

 

 

 

 

 

 

250

 

 

 

2800

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

300

 

 

 

700

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* Each duplex receptacle is limited to 20 amps.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

** Not to exceed 44A per 120 VAC branch circuit when splitting the 240 VAC output.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RANGER® 305D Extension Cord Length Recommendations

 

 

 

 

 

 

 

 

 

(Use the shortest length extension cord possible sized per the following table.)

 

 

 

 

 

Current Voltage

Load

 

 

 

Maximum Allowable Cord Length in ft. (m) for Conductor Size

 

 

 

 

 

(Amps)

Volts

(Watts)

14 AWG

 

12 AWG

 

10 AWG

8 AWG

6 AWG

 

 

4 AWG

15

120

1800

30

(9)

 

40

(12)

 

75

 

(23)

125

 

(38)

175

 

(53)

 

300

(91)

 

20

120

2400

 

 

 

30

(9)

 

50

 

(15)

88

 

(27)

138

 

(42)

 

225

(69)

 

15

240

3600

60

(18)

 

75

(23)

 

150

 

(46)

225

 

(69)

350

 

(107)

 

600

(183)

 

20

240

4800

 

 

 

60

(18)

 

100

 

(30)

175

 

(53)

275

 

(84)

 

450

(137)

 

44

240

9500

 

 

 

 

 

 

50

 

(15)

90

 

(27)

150

 

(46)

 

225

(69)

 

 

 

 

 

 

Conductor size is based on maximum 2.0% voltage drop.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RANGER® 305D

Image 25
Contents Ranger 305D Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté IvSAFETYOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section D ViiSection E Section FTechnical Specifications Ranger 305D K1727-3 Cold weather starting Safety PrecautionsLocation and Ventilation Towing PRE-OPERATION Engine ServiceVehicle Mounting OILElectrical Connections Welding Terminals CAbLE InstallationWelding Output CAbLES Total COMbINED Length Electrode and Work CAbLESType Common Electrical Devices Possible Concerns Electrical Device USE with the Ranger 305DSTANDbY Power Connections Auxiliary Power ReceptaclesConnection of Ranger 305D to Premises Wiring Connection of LN-15 to the Ranger 305D Connection of Lincoln Electric Wire FeedersAcross The-Arc Model Control Cable ModelConnection of Prince XL Spool GUN to the Ranger 305D Terminals onFor Auxiliary Power Safety PrecautionsGeneral Description Engine OperationWelding Controls Figure b.1 Weld Mode Selector SwitchEngine Controls Figure b.2 Wire Feeder Voltmeter SwitchGlow Plug Push bUTTON Start Push bUTTONStopping the Engine Starting the EngineWelder Operation TAbLE b.1TIG Welding Constant Current CC-STICK WeldingTypical Current Ranges 1 for Tungsten ELECTRODES2 Downhill Pipe WeldingARC Gouging Wire WELDING-CVRanger 305D Extension Cord Length Recommendations Auxiliary PowerT12153-9 50 AMP, 120/240 V Power Plug Field Installed Options / AccessoriesEngine Maintenance Components KUbOTA D722 Diesel Engine Routine MaintenanceKUbOTA D722 Diesel Engine Engine Oil Change AIR CleanerOil Filter Change Engine Oil Refill capacitiesRemove the Filter Check Connectors for Tight FitInspect the New Filter for Damage Insert the New Radial Seal Filter ProperlyTightening the FAN bELT Cooling SystemBLEEDING the Fuel System BATTERY Maintenance Engine AdjustmentServicing Optional Spark ArrestorGfci Receptacle Testing and RESET- Ting Procedure Welder / Generator MaintenanceHOW to USE TROUbLESHOOTING Guide TROUbLESHOOTINGSymptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionWelding without a control cable Functioning properly / linkage Faulty control cable. Repair or Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams S24787-6 Engine Welders /LN-8 Connection DiagramDiagrams Diagrams Diagrams Diagrams Diagrams Dimension Print Ranger 305D Ranger 305D Precaucion Guards off