Lincoln Electric 305D manual TAbLE of Contents

Page 7

vi

TAbLE OF CONTENTS

vi

 

 

Page

 

Installation

Section A

 

Technical Specifications

A-1

 

Safety Precautions

A-2

 

Location and Ventilation

A-2

 

Stacking

A-2

 

Angle of Operation

A-2

 

Lifting

A-2

 

High Altitude Operation

A-2

 

High Temperature Operation

A-2

 

Cold Weather Operation

A-2

 

Towing

A-3

 

Vehicle Mounting

A-3

 

Pre-Operation Engine Service

A-3

 

Oil

A-3

 

Fuel

A-3

 

Engine Coolant

A-4

 

Battery Connections

A-4

 

Muffler Outlet Pipe

A-4

 

Spark Arrester

A-4

 

Remote Control

A-4

 

Electrical Connections

A-4

 

Machine Grounding

A-4

 

Welding Terminals

A-5

 

Welding Output Cables

A-5

 

Cable Installation

A-5

 

Electrical Device Used with the Ranger 305D

A-6

 

Auxiliary Power Receptacles and Plugs

A-7

 

Standby Power Connections

A-7

 

Premises Wiring

A-8

 

Connection of Lincoln Electric Wire Feeders

A-9,A-10

 

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Operation

Section b

 

Safety Precautions

B-1

 

General Description

B-1

 

For Auxiliary Power

B-1

 

Engine Operation

B-1

 

Add Fuel

B-1

 

Break in Period

B-1

 

Welder Controls

B-2,B-3

 

Engine Controls

B-3

 

Starting and Stopping the Engine

B-4

 

Welding Operation

B-4

 

Duty Cycle

B-4,B-5

 

Constant Current (Stick) Welding

B-5

 

Downhill Pipe (Stick) Welding

B-5

 

Tig Welding

B-5

 

Typical Current Ranges for Tungsten Electrodes

B-5

 

Wire Welding-CV

B-6

 

Arc Gouging

B-6

 

Auxiliary Power

B-7

 

Simultaneous Welding and Auxiliary Power Loads

B-7

 

Extension Cord Recommendations

B-7

 

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Accessories

Section C

 

Field Installed Options / Accessories

C-1

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Contents Ranger 305D Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté IvSAFETYOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section F ViiSection D Section ETechnical Specifications Ranger 305D K1727-3 Cold weather starting Safety PrecautionsLocation and Ventilation OIL PRE-OPERATION Engine ServiceTowing Vehicle MountingElectrical Connections Total COMbINED Length Electrode and Work CAbLES CAbLE InstallationWelding Terminals Welding Output CAbLESType Common Electrical Devices Possible Concerns Electrical Device USE with the Ranger 305DSTANDbY Power Connections Auxiliary Power ReceptaclesConnection of Ranger 305D to Premises Wiring Control Cable Model Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the Ranger 305D Across The-Arc ModelConnection of Prince XL Spool GUN to the Ranger 305D Terminals onEngine Operation Safety PrecautionsFor Auxiliary Power General DescriptionWelding Controls Figure b.1 Weld Mode Selector SwitchStart Push bUTTON Wire Feeder Voltmeter SwitchEngine Controls Figure b.2 Glow Plug Push bUTTONTAbLE b.1 Starting the EngineStopping the Engine Welder OperationDownhill Pipe Welding Constant Current CC-STICK WeldingTIG Welding Typical Current Ranges 1 for Tungsten ELECTRODES2ARC Gouging Wire WELDING-CVRanger 305D Extension Cord Length Recommendations Auxiliary PowerT12153-9 50 AMP, 120/240 V Power Plug Field Installed Options / AccessoriesEngine Maintenance Components KUbOTA D722 Diesel Engine Routine MaintenanceKUbOTA D722 Diesel Engine Engine Oil Refill capacities AIR CleanerEngine Oil Change Oil Filter ChangeInsert the New Radial Seal Filter Properly Check Connectors for Tight FitRemove the Filter Inspect the New Filter for DamageTightening the FAN bELT Cooling SystemBLEEDING the Fuel System Arrestor Engine AdjustmentBATTERY Maintenance Servicing Optional SparkGfci Receptacle Testing and RESET- Ting Procedure Welder / Generator MaintenanceHOW to USE TROUbLESHOOTING Guide TROUbLESHOOTINGCause Recommended Course of Action PRObLEMSSymptoms POSSIbLEWelding without a control cable Functioning properly / linkage Faulty control cable. Repair or Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams S24787-6 Engine Welders /LN-8 Connection DiagramDiagrams Diagrams Diagrams Diagrams Diagrams Dimension Print Ranger 305D Ranger 305D Precaucion Guards off