Lincoln Electric 305D manual Starting the Engine, Stopping the Engine, Welder Operation, TAbLE b.1

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b-4

OPERATION

b-4

 

 

 

15. ELECTRIC FUEL GAUGE- The electric fuel gauge gives accurate and reliable indication as to how much fuel is in the fuel tank.

16. ENGINE HOUR METER- Displays the total time that the engine has been running. This meter is useful for scheduling prescribed maintenance.

17. ENGINE PROTECTION LIGHT- A warning indicator light for Low Oil Pressure and/or Coolant Over Temperature. The light is off when the sys- tems are functioning properly. The light turns on when the RUN-STOP switch is in the “ON” posi- tion prior to starting the engine. If the Engine Protection or Battery Charging Lights do “not” turn off shortly after starting the engine shut off the engine immediately and determine the cause.

STARTING THE ENGINE

NOTE: If the unit fails to start repeat step 4 through step 7 after waiting 30 seconds

CAUTION

Do not allow the starter motor to run continuously for more than 20 seconds.

Do not push the START button while the engine is running because this can damage the ring gear and/or the starter motor.

IF the Engine Protection or battery Charging Lights do “not” turn off shortly after starting the engine shut off the engine immediately and deter

mine the cause.

--------------------------------------------------------------------------------

NOTE: When starting a RANGER® 305D for the first time, or after and extended period of time of not oper- ating, it will take longer than normal because the fuel pump has to fill the fuel system.

1.

Remove all plugs connected to the AC power

STOPPING THE ENGINE

 

receptacles.

 

 

 

 

 

 

Remove all welding and auxiliary power loads and

 

 

 

 

 

 

2.

Set IDLER switch to AUTO.

 

 

 

 

 

 

allow the engine to run at low idle speed for a few

3.

Set the RUN/STOP switch to RUN.

 

 

 

 

minutes to cool the engine.

4.

Press Glow Plug Button and hold 5 to 10 seconds.

 

 

 

 

 

5.

Press and hold both the “Glow Plug” Button and

STOP the engine by placing the RUN-STOP switch in

 

START button together until the engine starts or for

the STOP position.

 

 

 

up to 10 seconds.

 

 

 

 

 

 

 

 

 

6.

Release the engine START button immediately

NOTE: A fuel shut off valve is located on the fuel pre-

 

when the engine starts.

 

 

 

 

filter.

 

 

7.

Release the glow plug button after the Engine

WELDER OPERATION

 

Protection Light turns off or after an additional 5

 

seconds maximum.

 

 

 

 

DUTY CYCLE

 

 

8.

The engine will run at high idle speed for approxi-

Duty Cycle is the percentage of time the load is being

 

mately 12 seconds and then drop to low idle speed.

 

applied in a 10 minute period. For example a 60% duty

 

Allow the engine to warm up at low idle for several

 

cycle, represents 6 minutes of load and 4 minutes of no

 

minutes before applying a load and/or switching to

 

load in a 10 minute period.

 

high idle. Allow a longer warm up time in cold

 

 

 

 

 

 

 

weather.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TAbLE b.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TYPICAL RANGER® 305D FUEL CONSUMPTION

 

 

 

 

 

 

 

 

 

 

 

Kubota D722

 

 

 

Running time for

 

 

 

 

 

 

 

 

Gal./Hr (Liters/Hr)

 

12 gallons-hours

 

 

 

Low Idle - No Load

 

 

 

 

 

 

 

 

 

 

 

2450 R.P.M.

 

.29 (1.09)

 

 

 

41.77

 

 

 

High Idle - No Load

 

 

 

 

 

 

 

 

 

 

 

3650 R.P.M.

 

.54 (2.06)

 

 

 

22.02

 

 

 

DC Weld Output

 

 

 

 

 

 

 

 

 

 

 

250 Amps @ 28 Volts

 

1.03 (3.91)

 

 

 

11.62

 

 

 

DC Weld Output

 

 

 

 

 

 

 

 

 

 

 

300 Amps @ 29 Volts

 

1.18 (4.47)

 

 

 

10.16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9,500 Watts

 

1.16 (4.38)

 

 

 

10.37

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7,000 Watts

 

.96 (3.63)

 

 

 

12.50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3,000 Watts

 

.70 (2.67)

 

 

 

17.03

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RANGER® 305D

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Contents Safety Depends on You Ranger 305DSafety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Section E ViiSection D Section FTechnical Specifications Ranger 305D K1727-3 Cold weather starting Safety PrecautionsLocation and Ventilation Vehicle Mounting PRE-OPERATION Engine ServiceTowing OILElectrical Connections Welding Output CAbLES CAbLE InstallationWelding Terminals Total COMbINED Length Electrode and Work CAbLESElectrical Device USE with the Ranger 305D Type Common Electrical Devices Possible ConcernsAuxiliary Power Receptacles STANDbY Power ConnectionsConnection of Ranger 305D to Premises Wiring Across The-Arc Model Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the Ranger 305D Control Cable ModelTerminals on Connection of Prince XL Spool GUN to the Ranger 305DGeneral Description Safety PrecautionsFor Auxiliary Power Engine OperationWeld Mode Selector Switch Welding Controls Figure b.1Glow Plug Push bUTTON Wire Feeder Voltmeter SwitchEngine Controls Figure b.2 Start Push bUTTONWelder Operation Starting the EngineStopping the Engine TAbLE b.1Typical Current Ranges 1 for Tungsten ELECTRODES2 Constant Current CC-STICK WeldingTIG Welding Downhill Pipe WeldingWire WELDING-CV ARC GougingAuxiliary Power Ranger 305D Extension Cord Length RecommendationsField Installed Options / Accessories T12153-9 50 AMP, 120/240 V Power PlugEngine Maintenance Components KUbOTA D722 Diesel Engine Routine MaintenanceKUbOTA D722 Diesel Engine Oil Filter Change AIR CleanerEngine Oil Change Engine Oil Refill capacitiesInspect the New Filter for Damage Check Connectors for Tight FitRemove the Filter Insert the New Radial Seal Filter ProperlyTightening the FAN bELT Cooling SystemBLEEDING the Fuel System Servicing Optional Spark Engine AdjustmentBATTERY Maintenance ArrestorWelder / Generator Maintenance Gfci Receptacle Testing and RESET- Ting ProcedureTROUbLESHOOTING HOW to USE TROUbLESHOOTING GuidePOSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionWelding without a control cable Functioning properly / linkage Faulty control cable. Repair or Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram S24787-6Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print Ranger 305D Ranger 305D Precaucion Guards off