Lincoln Electric 305D manual Please Examine Carton and Equipment For Damage Immediately

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Thank You

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for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product

••• as much pride as we have in bringing this product to you!

CUSTOMER ASSISTANCE POLICY

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equip- ment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses- sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor- mation or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

Please Examine Carton and Equipment For Damage Immediately

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.

Please record your equipment identification information below for future reference. This information can be found on your machine nameplate.

Product _________________________________________________________________________________

Model Number ___________________________________________________________________________

Code Number or Date Code_________________________________________________________________

Serial Number____________________________________________________________________________

Date Purchased___________________________________________________________________________

Where Purchased_________________________________________________________________________

Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. The code number is especially important when identifying the correct replacement parts.

On-Line Product Registration

-Register your machine with Lincoln Electric either via fax or over the Internet.

For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it.

For On-Line Registration: Go to our WEb SITE at www.lincolnelectric.com. Choose “Quick Links” and then “Product Registration”. Please complete the form and submit your registration.

Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:

WARNING

This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.

CAUTION

This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.

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Contents Safety Depends on You Ranger 305DSafety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Section E ViiSection D Section FTechnical Specifications Ranger 305D K1727-3 Safety Precautions Cold weather startingLocation and Ventilation Vehicle Mounting PRE-OPERATION Engine ServiceTowing OILElectrical Connections Welding Output CAbLES CAbLE InstallationWelding Terminals Total COMbINED Length Electrode and Work CAbLESElectrical Device USE with the Ranger 305D Type Common Electrical Devices Possible ConcernsAuxiliary Power Receptacles STANDbY Power ConnectionsConnection of Ranger 305D to Premises Wiring Across The-Arc Model Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the Ranger 305D Control Cable ModelTerminals on Connection of Prince XL Spool GUN to the Ranger 305DGeneral Description Safety PrecautionsFor Auxiliary Power Engine OperationWeld Mode Selector Switch Welding Controls Figure b.1Glow Plug Push bUTTON Wire Feeder Voltmeter SwitchEngine Controls Figure b.2 Start Push bUTTONWelder Operation Starting the EngineStopping the Engine TAbLE b.1Typical Current Ranges 1 for Tungsten ELECTRODES2 Constant Current CC-STICK WeldingTIG Welding Downhill Pipe WeldingWire WELDING-CV ARC GougingAuxiliary Power Ranger 305D Extension Cord Length RecommendationsField Installed Options / Accessories T12153-9 50 AMP, 120/240 V Power PlugRoutine Maintenance Engine Maintenance Components KUbOTA D722 Diesel EngineKUbOTA D722 Diesel Engine Oil Filter Change AIR CleanerEngine Oil Change Engine Oil Refill capacitiesInspect the New Filter for Damage Check Connectors for Tight FitRemove the Filter Insert the New Radial Seal Filter ProperlyCooling System Tightening the FAN bELTBLEEDING the Fuel System Servicing Optional Spark Engine AdjustmentBATTERY Maintenance ArrestorWelder / Generator Maintenance Gfci Receptacle Testing and RESET- Ting ProcedureTROUbLESHOOTING HOW to USE TROUbLESHOOTING GuidePOSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionWelding without a control cable Functioning properly / linkage Faulty control cable. Repair or Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram S24787-6Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print Ranger 305D Ranger 305D Precaucion Guards off