Lincoln Electric 305D Engine Adjustment, BATTERY Maintenance, Servicing Optional Spark, Arrestor

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D-5

MAINTENANCE

D-5

 

 

 

FUEL FILTER

1.Check the fuel filter and fuel pre-filter for water accumulation or sediment.

2.Replace the fuel filter if it is found with excessive water accumulation or sediment. Empty fuel pre-fil- ter.

OVERSPEED IS HAzARDOUS

The maximum allowable high idle speed for this machine is 3650 RPM, no load. Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed. Severe personal injury and damage to the machine can result if operated at speeds above maximum.

ENGINE ADJUSTMENT

Adjustments to the engine are to be made only by a Lincoln Service Center or an authorized Field Service Shop.

CLEANING THE bATTERY

Keep the battery clean by wiping it with a damp cloth when dirty. If the terminals appear corroded, discon- nect the battery cables and wash the terminals with an ammonia solution or a solution of 1/4 pound (0.1113 kg) of baking soda and 1 quart (0.9461) of water. Be sure the battery vent plugs (if equipped) are tight so that none of the solution enters the cells.

After cleaning, flush the outside of the battery, the bat- tery compartment, and surrounding areas with clear water. Coat the battery terminals lightly with petroleum jelly or a non-conductive grease to retard corrosion.

Keep the battery clean and dry. Moisture accumula- tion on the battery can lead to more rapid discharge and early battery failure.

CHECKING THE ELECTROLYTE LEVEL

If battery cells are low, fill them to the neck of the filler hole with distilled water and recharge. If one cell is low, check for leaks.

bATTERY MAINTENANCE

 

 

CHARGING THE bATTERY

 

 

When you charge, jump, replace, or otherwise con-

To access the battery, Disconnect the Negative and

 

 

 

 

nect battery cables to the battery, be sure the polarity

then Positive battery cables. Remove the 2 screws

 

 

 

 

is correct. Improper polarity can damage the charging

from the battery door using a screwdriver or a 3/8"

 

 

 

 

circuit. The RANGER® 305D positive (+) battery ter-

socket. Remove the 2 nuts from the battery bracket

 

 

 

 

minal has a red terminal cover.

using a 7/16” wrench or socket. Slide the battery out

 

 

 

 

 

 

 

and remove from welder

 

 

If you need to charge the battery with an external

 

 

 

 

 

 

 

 

 

 

 

 

 

 

charger, disconnect the negative cable first, then the

 

 

 

WARNING

 

 

 

 

 

 

 

positive cable before you attach the charger leads.

 

 

 

 

 

 

 

After the battery is charged, reconnect the positive

 

 

 

GASES FROM bATTERY can explode.

 

 

battery cable first and the negative cable last. Failure

 

 

 

 

 

to do so can result in damage to the internal charger

 

 

 

l Keep sparks, flame and cigarettes

 

 

 

 

 

 

 

components.

 

 

 

away from battery.

 

 

 

 

 

 

 

Follow the instructions of the battery charger manu-

 

 

 

 

 

 

 

To prevent EXPLOSION when:

 

 

facturer for proper charger settings and charging time.

 

 

 

 

 

l INSTALLING A NEW bATTERY — disconnect

 

 

SERVICING OPTIONAL SPARK

 

 

 

negative cable from old battery first and con-

 

 

 

 

 

nect to new battery last.

 

 

ARRESTOR

l CONNECTING A bATTERY CHARGER —

 

 

 

Clean every 100 hours.

 

 

 

remove battery from welder by disconnecting

 

 

 

WARNING

 

 

 

negative cable first, then positive cable and

 

 

 

 

 

 

battery clamp. When reinstalling, connect

 

 

 

 

 

 

 

 

negative cable last. Keep well ventilated.

 

 

• MUFFLER MAY bE HOT

 

 

 

 

 

 

 

l USING A bOOSTER — connect positive lead to

 

 

 

 

 

 

 

 

battery first then connect negative lead to neg-

 

 

• ALLOW ENGINE TO COOL bEFORE INSTALLING

 

 

 

ative battery lead at engine foot.

 

 

 

THE SPARK ARRESTER!

 

 

 

bATTERY ACID can burn eyes and

 

 

 

 

 

 

 

 

skin.

 

 

• DO NOT OPERATE ENGINE WHILE INSTALLING

 

 

 

l Wear gloves and eye protection

 

 

 

THE SPARK ARRESTER!

 

 

 

and be careful when working near

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

battery.

 

 

 

 

 

l Follow instructions printed on battery.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RANGER® 305D

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Contents Ranger 305D Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté IvSAFETYOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section F ViiSection D Section ETechnical Specifications Ranger 305D K1727-3 Cold weather starting Safety PrecautionsLocation and Ventilation OIL PRE-OPERATION Engine ServiceTowing Vehicle MountingElectrical Connections Total COMbINED Length Electrode and Work CAbLES CAbLE InstallationWelding Terminals Welding Output CAbLESType Common Electrical Devices Possible Concerns Electrical Device USE with the Ranger 305DSTANDbY Power Connections Auxiliary Power ReceptaclesConnection of Ranger 305D to Premises Wiring Control Cable Model Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the Ranger 305D Across The-Arc ModelConnection of Prince XL Spool GUN to the Ranger 305D Terminals onEngine Operation Safety PrecautionsFor Auxiliary Power General DescriptionWelding Controls Figure b.1 Weld Mode Selector SwitchStart Push bUTTON Wire Feeder Voltmeter SwitchEngine Controls Figure b.2 Glow Plug Push bUTTONTAbLE b.1 Starting the EngineStopping the Engine Welder OperationDownhill Pipe Welding Constant Current CC-STICK WeldingTIG Welding Typical Current Ranges 1 for Tungsten ELECTRODES2ARC Gouging Wire WELDING-CVRanger 305D Extension Cord Length Recommendations Auxiliary PowerT12153-9 50 AMP, 120/240 V Power Plug Field Installed Options / AccessoriesEngine Maintenance Components KUbOTA D722 Diesel Engine Routine MaintenanceKUbOTA D722 Diesel Engine Engine Oil Refill capacities AIR CleanerEngine Oil Change Oil Filter ChangeInsert the New Radial Seal Filter Properly Check Connectors for Tight FitRemove the Filter Inspect the New Filter for DamageTightening the FAN bELT Cooling SystemBLEEDING the Fuel System Arrestor Engine AdjustmentBATTERY Maintenance Servicing Optional SparkGfci Receptacle Testing and RESET- Ting Procedure Welder / Generator MaintenanceHOW to USE TROUbLESHOOTING Guide TROUbLESHOOTINGCause Recommended Course of Action PRObLEMSSymptoms POSSIbLEWelding without a control cable Functioning properly / linkage Faulty control cable. Repair or Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams S24787-6 Engine Welders /LN-8 Connection DiagramDiagrams Diagrams Diagrams Diagrams Diagrams Dimension Print Ranger 305D Ranger 305D Precaucion Guards off