| Table of Contents |
|
SECTION 1: INTRODUCTION …………….……………………….……….........................3 | ||
1.1 | C150 Controller | 5 |
1.2 | Keys and Symbols | 6 |
SECTION 2: QUICK | ||
| BASIC INPUT PARAMETERS – INJECTION MOLDING...……...……...12 | |
| BASIC INPUT PARAMETERS – EXTRUSION...................……...……...16 | |
SECTION 3: INITIAL INSTALLATION AND OPERATION ............................…………20 | ||
3.1 | Initial Installation | 20 |
3.2 | Initial Operation | 23 |
3.3 | Injection Molding | 24 |
3.4 | Extrusion - Constant | 29 |
3.5 | Extrusion - Proportional (Extruder tracking, or follower) | 34 |
3.6 | Calibration | 38 |
SECTION 4: ADVANCED OPERATIONS/CONTROL FUNCTIONS.…....................…41 | ||
4.1 | Recipe Storage/Recall | 41 |
4.2 | Clearing the Totalizer | 43 |
4.3 | Acknowledging Alarms | 43 |
4.4 | Optional Equipment | 44 |
SECTION 5: MAINTENANCE……………...……………………………..…......................46 | ||
5.1 | Maintenance Intervals | 46 |
5.2 | Removing the Shear Plate (DD feeder only) | 46 |
5.3 | Cleaning the “DD” Dosing Station | 47 |
5.4 | Changing the Dosing Disc in the “DT” Dosing Station | 49 |
5.5 | Removing/Replacing the Wiper in the “DT” Dosing Station | 50 |
5.6 | Cleaning the “DT” Dosing Station | 49 |
5.7 | Exchangeable Stations | 52 |
5.8 | Changing Fuses | 53 |
APPENDIX A: TROUBLESHOOTING………………...................…………...………..…54 | ||
A.1 | General Troubleshooting | 54 |
A.2 Malfunctions — Error Codes | 54 | |
A.3 | Determining the Software Setup Factor | 56 |
A.4 Recipe Formulas | 56 | |
APPENDIX B: BASIC PARAMETER SETTINGS………………...................………..…58 | ||
APPENDIX C: DISC DOSING FACTORS, DRAWINGS AND PARTS NUMBERS | 63 | |
APPENDIX D: SPARE PARTS LIST…...………………………………....................……76 | ||
APPENDIX E: Technical Assistance...…..…………………………….......................…79 |
Digital Dosing Units | 2 |