Sterling Plumbing 882 00276.00 specifications Error Codes

Page 55

ERROR CODES

Code

Definition

Possible Reason/Solution

A001

Strap “safety switch” is missing.

Manufacturer Service.

A002

The nominal current of the dosing motor

Dosing motor defective or jammed.

 

(=100%, see name plate) is being

Check the dosing motor and exchange it

 

exceeded for more than 2 seconds by

if necessary. Check whether the dosing

 

30% or for a maximum of 0.5 seconds

disc is jammed by material and remove

 

by 80%.

the material if necessary.

A003

The nominal current of the dosing motor

Dosing motor defective or jammed.

 

(=100%, see name plate) is being

Check the dosing motor and exchange it

 

exceeded for more than one minute.

if necessary. Check whether the dosing

 

 

disc is jammed by material and remove

 

 

the material if necessary.

A004

Excess temperature. The temperature

Check whether the cooling plate at the

 

within the controller housing is > 85°C

back of the controller is sufficiently

 

 

cooled down. Use fan if necessary.

A005

The encoder (pulse generator) does not

If dosing motor does not turn, check

 

emit any pulses for approximately 2

whether the dosing disc is jammed by

 

seconds.

material and remove the material if

 

 

necessary. If disc is free, check the

 

 

dosing motor, exchange if necessary. If

 

 

motor operates, but alarm persists,

 

 

check speed encoder output. Replace as

 

 

necessary.

A006

For approximately 4 seconds, there is a

Defect at the dosing motor. Check

 

deviation of the motor speed of more

dosing motor, exchange if necessary.

 

than 20% from the nominal rotational

Check whether the dosing disc is

 

speed.

jammed by material and remove the

 

 

material if necessary. Power supply part

 

 

or control out of order. Manufacturer

 

 

Service.

A007

Dosing motor stops or doesn’t work.

Brake at the dosing motor out of order.

 

 

Control system out of order.

 

 

Manufacturer service.

A008

The screw retract time of the processing

The unit cannot be operated in

 

machine is shorter than 0.1 seconds.

combination with this processing

 

 

machine.

A009

The calculated speed of the motor is

Check basic parameter settings and

 

either too high or too low.

recipe, modify if necessary. May require

 

 

changing to different sized dosing disc.

A0010

The feed station is not able to meter the

Check basic parameter setting and

 

desired recipe.

recipe, modify if necessary. May require

 

 

changing to different sized dosing disc.

A0011

The raw material probe is not covered

Refill Material.

A0012

The additive probe is not covered.

Refill material.

 

 

 

A0014

Power failure interrupted run cycle.

Clear alarm after power restored.

A0015

EEPROM data loss, EEPROM not

Manufacturer Service.

 

programmed.

 

A0016

No communication between HOST and

Check cable fittings. Manufacturer

 

unit.

Service.

Digital Dosing Units

55

Image 55
Contents SDD Series Digital Dosing Additive Feeders Table of Contents Introduction Digital Dosing Units Keypad and LED Display ControllerKeys and Symbols Symbols Unpacking Quick Start-upMounting DP Discs Recipe Setup for Injection MoldingDD Discs Calibration Number DT Discs Calibration NumberCalibration Recipe Setup for ExtrusionDigital Dosing Units Input Number Manufacturer Motor ColorDigital Dosing Units Digital Dosing Units Digital Dosing Units RPM Digital Dosing Units Digital Dosing Units Digital Dosing Units Initial Installation Initial Installation and OperationElectrical Diagram Electrical diagram of connectionsDiagram of analog inputs Extruder Follower Interface Signal ConverterSignal Converter with AC Power Supply VDC Mini Power Supply Signal Converter with DC Power SupplyInitial Operation Recipe Input Injection Molding Injection MoldingStep Step Step Operation Injection Molding Recipe Input Extrusion Constant Extrusion Constant StandardExtrusion Constant, parameter 3 is skipped Step Step Operation Extrusion Constant Recipe Input Extrusion Proportional Extrusion Proportional Extruder Follower OptionStep Step Operation Extrusion Proportional Extruder Follower Option Calibration Determining the Calibration WeightRepeat steps 3 and 4 four 4 more times Digital Dosing Units Recipe Storage and Recall Advanced Operations/ Control FunctionsRecipe Storage Recipe Recall Clearing the Totalizer Acknowledging AlarmsLevel switches probes AlarmsCommunication Protocol Interfaces Removing the shear plate MaintenanceMaintenance Intervals Removing the Shear plate DD feeder onlyInstalling the shear plate Cleaning the DD Digital Dosing StationDismantling the Dosing Station Installing the Dosing Station Changing the Dosing Disc in the DT Digital Dosing Station Installing the Dosing DiscRemoving the Dosing Disc Removing / Replacing the Wiper in the DT Dosing Station Installing Different Types of Dosing DiscsDD Discs Cleaning the DT Dosing Station DP Discs Calibration Exchangeable StationsDisc See Appendix D for fuse part numbers Replacing FusesGeneral Troubleshooting Unit Will Not Operate Appendix a TroubleshootingMalfunctions Error Codes Error Codes Recipe Limitations for Injection Molding Determining the Software Setup FactorRecipe Formulas Injection MoldingRecipe Limitations Extrusion ExtrusionExtrusion Mode Appendix B Basic Parameter SettingsMax. input frequency = Hz Example Probe Example Digital Dosing Units Disc Dosing Factor Disc Guide 20 kg/h DT30 204010F Default Calibration # 150 grams/rev Option Hopper Level Probe Virgin Disc Dosing Factor TableOne 1 for Granule ProcessingStarter Calibration Parameters Set-up of Factory Set Operating Parameters Ext = Span factor sf calculated using sf=1000/rpm@10vdc Page Station 1 Digital Dosing Unit Side View TOP View Station 2 Digital Dosing UnitGeneral Wiring Diagram for Bauer Motor Page C150 Controller Injection Replacement Motor Order Numbers Appendix D Spare Parts ListDosing Disc/Shear Order Numbers Control System Order Numbers Page Sales Department Service DepartmentTechnical Assistance Parts Department