Sterling Plumbing 882 00276.00 specifications Set-up of Factory Set Operating Parameters

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Digital Dosing unit parameter setup 1-4 for extrusion proportional

	Parameters	Default Units	Description

1	Additive %	Percent	Using the arrow keys, set additive ratio.

2	throughput	Grams/pounds	Using the arrow keys, set to the throughput of the extruder capacity in grams/min or pounds/min
3	Extruder speed	RPM	Using the arrow keys, set the RPM

4	Calibration weight for additive	Grams	Enter a value from the tables below and proceed to calibration mode to set the calibration value.
18	Totalizer (display only)	Grams/pounds

Set-up of Factory Set Operating Parameters

Digital Dosing unit parameter setup 7-14


		Bison - Black motor				Bauer - Blue motor			Comments
Parameter
	RPM	2	6	12	38	6.4	11.5	35.5
7		65000	25200	14103	4387	11739	6600	2135	These values refer to the pulses of the encoder
8
8			0.5				0.7		Nominal motor current
9		Ext		Inj		Ext		Inj
		1040		16		1040		16	(see separate calculation sheet for parameter #9)
10
10		0					1		Factory set, do not change
11		Ext		Inj		Ext		Inj
		50		50		50		50	Ext = minimum input frequency w/follower only
12		Ext		Inj		Ext		Inj	Inj = Minimum # of machine cycles per dosing
12		Ext		Inj		Ext		Inj

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Contents SDD Series Digital Dosing Additive Feeders Table of Contents Introduction Digital Dosing Units Controller Keypad and LED DisplayKeys and Symbols Symbols Mounting Quick Start-upUnpacking Recipe Setup for Injection Molding DD Discs Calibration NumberDT Discs Calibration Number DP DiscsRecipe Setup for Extrusion CalibrationDigital Dosing Units Manufacturer Motor Color Input NumberDigital Dosing Units Digital Dosing Units Digital Dosing Units RPM Digital Dosing Units Digital Dosing Units Digital Dosing Units Initial Installation and Operation Initial InstallationElectrical diagram of connections Electrical DiagramSignal Converter with AC Power Supply Extruder Follower Interface Signal ConverterDiagram of analog inputs Initial Operation Signal Converter with DC Power SupplyVDC Mini Power Supply Injection Molding Recipe Input Injection MoldingStep Step Step Operation Injection Molding Extrusion Constant Standard Recipe Input Extrusion ConstantExtrusion Constant, parameter 3 is skipped Step Step Operation Extrusion Constant Extrusion Proportional Extruder Follower Option Recipe Input Extrusion ProportionalStep Step Operation Extrusion Proportional Extruder Follower Option Determining the Calibration Weight CalibrationRepeat steps 3 and 4 four 4 more times Digital Dosing Units Recipe Storage Advanced Operations/ Control FunctionsRecipe Storage and Recall Recipe Recall Acknowledging Alarms Clearing the TotalizerAlarms Level switches probesCommunication Protocol Interfaces Maintenance Maintenance IntervalsRemoving the Shear plate DD feeder only Removing the shear plateDismantling the Dosing Station Cleaning the DD Digital Dosing StationInstalling the shear plate Installing the Dosing Station Removing the Dosing Disc Installing the Dosing DiscChanging the Dosing Disc in the DT Digital Dosing Station DD Discs Installing Different Types of Dosing DiscsRemoving / Replacing the Wiper in the DT Dosing Station Cleaning the DT Dosing Station Disc Exchangeable StationsDP Discs Calibration Replacing Fuses See Appendix D for fuse part numbersMalfunctions Error Codes Appendix a TroubleshootingGeneral Troubleshooting Unit Will Not Operate Error Codes Determining the Software Setup Factor Recipe FormulasInjection Molding Recipe Limitations for Injection MoldingExtrusion Recipe Limitations ExtrusionMax. input frequency = Hz Appendix B Basic Parameter SettingsExtrusion Mode Example Probe Example Digital Dosing Units Disc Dosing Factor Disc Guide 20 kg/h DT30 204010F Default Calibration # 150 grams/rev Disc Dosing Factor Table One 1 for GranuleProcessing Option Hopper Level Probe VirginStarter Calibration Parameters Set-up of Factory Set Operating Parameters Ext = Span factor sf calculated using sf=1000/rpm@10vdc Page Station 1 Digital Dosing Unit Station 2 Digital Dosing Unit Side View TOP ViewGeneral Wiring Diagram for Bauer Motor Page C150 Controller Injection Dosing Disc/Shear Order Numbers Appendix D Spare Parts ListReplacement Motor Order Numbers Control System Order Numbers Page Service Department Technical AssistanceParts Department Sales Department