Sterling Plumbing 882 00276.00 specifications C150 Controller Injection

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Dosing Unit Electrical Schematic Chart for Bauer (blue) motors only

Drawing No.	Description of Drawing	Voltage

CT102020	C150 CONTROLLER INJECTION	110

CT102021	C150 CONTROLLER EXT-S SIMPLE EXTRUSION	110

CT102022	C150 CONTROLLER EXT-V EXTRUSION 0-10 V INPUT	110

CT102023	C150 CONTROLLER EXT-C EXTRUSTION 0-20 mA INPUT	110

CT102024	C150 CONTROLLER INJECTION	220

CT102025	C150 CONTROLLER EXT-S EXTRUSION SIMPLE EXTRUSION	220

CT102026	C150 CONTROLLER EXT-V EXTRUSION 0-10 V INPUT	220

CT102027	C150 CONTROLLER EXT-C EXTRUSION 0-20 mA INPUT	220

Note:

1.If changes to the controller are required, please consult factory.

2.Request any additional drawings needed at that time.

Dosing Unit Electrical Schematic Chart for Bison (black) motors only

Drawing No.	Description of Drawing	Voltage

CT101674	C150 CONTROLLER INJECTION	110

CT101675	C150 CONTROLLER EXT-S SIMPLE EXTRUSION	110

CT101676	C150 CONTROLLER EXT-V EXTRUSION 0-10 V INPUT	110

CT101677	C150 CONTROLLER EXT-C EXTRUSTION 0-20 mA INPUT	110

CT101753	C150 CONTROLLER INJECTION	220

CT101750	C150 CONTROLLER EXT-S EXTRUSION SIMPLE EXTRUSION	220

CT101751	C150 CONTROLLER EXT-V EXTRUSION 0-10 V INPUT	220

CT101752	C150 CONTROLLER EXT-C EXTRUSION 0-20 mA INPUT	220

Note:

1.If changes to the controller are required, please consult factory.

2.Request any additional drawings needed at that time.

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Contents SDD Series Digital Dosing Additive Feeders Table of Contents Introduction Digital Dosing Units Keypad and LED Display ControllerKeys and Symbols Symbols Quick Start-up UnpackingMounting DP Discs Recipe Setup for Injection MoldingDD Discs Calibration Number DT Discs Calibration NumberCalibration Recipe Setup for ExtrusionDigital Dosing Units Input Number Manufacturer Motor ColorDigital Dosing Units Digital Dosing Units Digital Dosing Units RPM Digital Dosing Units Digital Dosing Units Digital Dosing Units Initial Installation Initial Installation and OperationElectrical Diagram Electrical diagram of connectionsExtruder Follower Interface Signal Converter Diagram of analog inputsSignal Converter with AC Power Supply Signal Converter with DC Power Supply VDC Mini Power SupplyInitial Operation Recipe Input Injection Molding Injection MoldingStep Step Step Operation Injection Molding Recipe Input Extrusion Constant Extrusion Constant StandardExtrusion Constant, parameter 3 is skipped Step Step Operation Extrusion Constant Recipe Input Extrusion Proportional Extrusion Proportional Extruder Follower OptionStep Step Operation Extrusion Proportional Extruder Follower Option Calibration Determining the Calibration WeightRepeat steps 3 and 4 four 4 more times Digital Dosing Units Advanced Operations/ Control Functions Recipe Storage and RecallRecipe Storage Recipe Recall Clearing the Totalizer Acknowledging AlarmsLevel switches probes AlarmsCommunication Protocol Interfaces Removing the shear plate MaintenanceMaintenance Intervals Removing the Shear plate DD feeder onlyCleaning the DD Digital Dosing Station Installing the shear plateDismantling the Dosing Station Installing the Dosing Station Installing the Dosing Disc Changing the Dosing Disc in the DT Digital Dosing StationRemoving the Dosing Disc Installing Different Types of Dosing Discs Removing / Replacing the Wiper in the DT Dosing StationDD Discs Cleaning the DT Dosing Station Exchangeable Stations DP Discs CalibrationDisc See Appendix D for fuse part numbers Replacing FusesAppendix a Troubleshooting General Troubleshooting Unit Will Not OperateMalfunctions Error Codes Error Codes Recipe Limitations for Injection Molding Determining the Software Setup FactorRecipe Formulas Injection MoldingRecipe Limitations Extrusion ExtrusionAppendix B Basic Parameter Settings Extrusion ModeMax. input frequency = Hz Example Probe Example Digital Dosing Units Disc Dosing Factor Disc Guide 20 kg/h DT30 204010F Default Calibration # 150 grams/rev Option Hopper Level Probe Virgin Disc Dosing Factor TableOne 1 for Granule ProcessingStarter Calibration Parameters Set-up of Factory Set Operating Parameters Ext = Span factor sf calculated using sf=1000/rpm@10vdc Page Station 1 Digital Dosing Unit Side View TOP View Station 2 Digital Dosing UnitGeneral Wiring Diagram for Bauer Motor Page C150 Controller Injection Appendix D Spare Parts List Replacement Motor Order NumbersDosing Disc/Shear Order Numbers Control System Order Numbers Page Sales Department Service DepartmentTechnical Assistance Parts Department