Sterling Plumbing 882 00276.00 Electrical diagram of connections, Electrical Diagram

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4.Electrical connection to process machine:

•Injection Molding: Connect the cycle/run slave cable (thin two-conductor cable) to a set of DRY (NO VOLTAGE) contacts that CLOSE for the duration of screw recovery. See Figure 5, electrical diagram.

J12-3

J12-2

Relay contact

Injection molding Digital Dosing controller

Machine

(Electrical diagram of connections)

Figure 5. Electrical Diagram

•Extrusion - Constant: Wire the cycle/run slave cable (thin two- conductor cable) to a set of DRY (NO VOLTAGE) contacts that CLOSE when the screw rotates. See Figure 5 for electrical diagram.

•Extrusion - Proportional: Wire the cycle/run slave cable to the extruder signal output that is proportional to the extruder speed. The signal output can be one of the following: 0-10 VDC or 0-20 mA. Please refer to the labels on the cycle/run slave cable for the correct input to avoid damaging the controller. Digital Dosing Additive Feeder should be configured from the factory for each specific input. See Figure 6 for analog inputs.

NOTE: Voltage from Extruder needs to be isolated. Consult factory for other signal requirements. External signal converter may be required.

NOTE: Zero input corresponds to zero screw speed and no additive dosing. Maximum input corresponds to maximum screw speed.

NOTE: If a 0-10 kHz frequency input is used, it must be a square wave width and an amplitude of 12 VDC. The shape of the signal is important, especially above 7,000 Hz.

Digital Dosing Units

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Contents SDD Series Digital Dosing Additive Feeders Table of Contents Introduction Digital Dosing Units Keypad and LED Display ControllerKeys and Symbols Symbols Quick Start-up UnpackingMounting DD Discs Calibration Number Recipe Setup for Injection MoldingDT Discs Calibration Number DP DiscsCalibration Recipe Setup for ExtrusionDigital Dosing Units Input Number Manufacturer Motor ColorDigital Dosing Units Digital Dosing Units Digital Dosing Units RPM Digital Dosing Units Digital Dosing Units Digital Dosing Units Initial Installation Initial Installation and OperationElectrical Diagram Electrical diagram of connectionsExtruder Follower Interface Signal Converter Diagram of analog inputsSignal Converter with AC Power Supply Signal Converter with DC Power Supply VDC Mini Power SupplyInitial Operation Recipe Input Injection Molding Injection MoldingStep Step Step Operation Injection Molding Recipe Input Extrusion Constant Extrusion Constant StandardExtrusion Constant, parameter 3 is skipped Step Step Operation Extrusion Constant Recipe Input Extrusion Proportional Extrusion Proportional Extruder Follower OptionStep Step Operation Extrusion Proportional Extruder Follower Option Calibration Determining the Calibration WeightRepeat steps 3 and 4 four 4 more times Digital Dosing Units Advanced Operations/ Control Functions Recipe Storage and RecallRecipe Storage Recipe Recall Clearing the Totalizer Acknowledging AlarmsLevel switches probes AlarmsCommunication Protocol Interfaces Maintenance Intervals MaintenanceRemoving the Shear plate DD feeder only Removing the shear plateCleaning the DD Digital Dosing Station Installing the shear plateDismantling the Dosing Station Installing the Dosing Station Installing the Dosing Disc Changing the Dosing Disc in the DT Digital Dosing StationRemoving the Dosing Disc Installing Different Types of Dosing Discs Removing / Replacing the Wiper in the DT Dosing StationDD Discs Cleaning the DT Dosing Station Exchangeable Stations DP Discs CalibrationDisc See Appendix D for fuse part numbers Replacing FusesAppendix a Troubleshooting General Troubleshooting Unit Will Not OperateMalfunctions Error Codes Error Codes Recipe Formulas Determining the Software Setup FactorInjection Molding Recipe Limitations for Injection MoldingRecipe Limitations Extrusion ExtrusionAppendix B Basic Parameter Settings Extrusion ModeMax. input frequency = Hz Example Probe Example Digital Dosing Units Disc Dosing Factor Disc Guide 20 kg/h DT30 204010F Default Calibration # 150 grams/rev One 1 for Granule Disc Dosing Factor TableProcessing Option Hopper Level Probe VirginStarter Calibration Parameters Set-up of Factory Set Operating Parameters Ext = Span factor sf calculated using sf=1000/rpm@10vdc Page Station 1 Digital Dosing Unit Side View TOP View Station 2 Digital Dosing UnitGeneral Wiring Diagram for Bauer Motor Page C150 Controller Injection Appendix D Spare Parts List Replacement Motor Order NumbersDosing Disc/Shear Order Numbers Control System Order Numbers Page Technical Assistance Service DepartmentParts Department Sales Department