Sterling Plumbing
882 00276.00
specifications
Station 2 Digital Dosing Unit, Side View TOP View
Troubleshooting
Install
Parts list
Error codes
Electrical Diagram
Acknowledging Alarms
Keys and Symbols
Maintenance
Recipe Setup for Extrusion
Cleaning the DT Dosing Station
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Station 2 Digital Dosing Unit
SIDE VIEW
TOP VIEW
72
Page 71
Page 73
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Page 71
Page 73
Contents
SDD Series Digital Dosing Additive Feeders
Table of Contents
Introduction
Digital Dosing Units
Controller
Keypad and LED Display
Keys and Symbols
Symbols
Quick Start-up
Unpacking
Mounting
Recipe Setup for Injection Molding
DD Discs Calibration Number
DT Discs Calibration Number
DP Discs
Recipe Setup for Extrusion
Calibration
Digital Dosing Units
Manufacturer Motor Color
Input Number
Digital Dosing Units
Digital Dosing Units
Digital Dosing Units
RPM
Digital Dosing Units
Digital Dosing Units
Digital Dosing Units
Initial Installation and Operation
Initial Installation
Electrical diagram of connections
Electrical Diagram
Extruder Follower Interface Signal Converter
Diagram of analog inputs
Signal Converter with AC Power Supply
Signal Converter with DC Power Supply
VDC Mini Power Supply
Initial Operation
Injection Molding
Recipe Input Injection Molding
Step
Step
Step
Operation Injection Molding
Extrusion Constant Standard
Recipe Input Extrusion Constant
Extrusion Constant, parameter 3 is skipped
Step
Step
Operation Extrusion Constant
Extrusion Proportional Extruder Follower Option
Recipe Input Extrusion Proportional
Step
Step
Operation Extrusion Proportional Extruder Follower Option
Determining the Calibration Weight
Calibration
Repeat steps 3 and 4 four 4 more times
Digital Dosing Units
Advanced Operations/ Control Functions
Recipe Storage and Recall
Recipe Storage
Recipe Recall
Acknowledging Alarms
Clearing the Totalizer
Alarms
Level switches probes
Communication Protocol Interfaces
Maintenance
Maintenance Intervals
Removing the Shear plate DD feeder only
Removing the shear plate
Cleaning the DD Digital Dosing Station
Installing the shear plate
Dismantling the Dosing Station
Installing the Dosing Station
Installing the Dosing Disc
Changing the Dosing Disc in the DT Digital Dosing Station
Removing the Dosing Disc
Installing Different Types of Dosing Discs
Removing / Replacing the Wiper in the DT Dosing Station
DD Discs
Cleaning the DT Dosing Station
Exchangeable Stations
DP Discs Calibration
Disc
Replacing Fuses
See Appendix D for fuse part numbers
Appendix a Troubleshooting
General Troubleshooting Unit Will Not Operate
Malfunctions Error Codes
Error Codes
Determining the Software Setup Factor
Recipe Formulas
Injection Molding
Recipe Limitations for Injection Molding
Extrusion
Recipe Limitations Extrusion
Appendix B Basic Parameter Settings
Extrusion Mode
Max. input frequency = Hz
Example
Probe
Example
Digital Dosing Units
Disc Dosing Factor Disc Guide
20 kg/h
DT30 204010F Default Calibration # 150 grams/rev
Disc Dosing Factor Table
One 1 for Granule
Processing
Option Hopper Level Probe Virgin
Starter Calibration Parameters
Set-up of Factory Set Operating Parameters
Ext = Span factor sf calculated using sf=1000/rpm@10vdc
Page
Station 1 Digital Dosing Unit
Station 2 Digital Dosing Unit
Side View TOP View
General Wiring Diagram for Bauer Motor
Page
C150 Controller Injection
Appendix D Spare Parts List
Replacement Motor Order Numbers
Dosing Disc/Shear Order Numbers
Control System Order Numbers
Page
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