Sterling Plumbing Complete Spare Parts List for Digital Dosing Feeder Including 40 Pocket Disc

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Appendix D: Spare Parts List

Dosing Disc/Shear Order Numbers

Dosing disc

72 chambers	CT 100562

49 chambers	CT 21710

25 chambers	CT 21711

18 chambers	CT 2057

Dosing disc, wear-resistant

40 chambers	CT 28214

25 chambers	CT 27141

18 chambers	CT 27142

Shear for DD style unit

18, 25, 40 pocket disc	CT 21392

72 pocket disc	CT 100875

Replacement Motor Order Numbers

Bauer Gear Motors

6.4RPM

11.5RPM

35.5RPM

CT34300

CT102241

CT34299

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Contents SDD Series Digital Dosing Additive Feeders Table of Contents Introduction Digital Dosing Units Controller Keypad and LED DisplayKeys and Symbols Symbols Unpacking Quick Start-upMounting Recipe Setup for Injection Molding DD Discs Calibration NumberDT Discs Calibration Number DP DiscsRecipe Setup for Extrusion CalibrationDigital Dosing Units Manufacturer Motor Color Input NumberDigital Dosing Units Digital Dosing Units Digital Dosing Units RPM Digital Dosing Units Digital Dosing Units Digital Dosing Units Initial Installation and Operation Initial InstallationElectrical diagram of connections Electrical DiagramDiagram of analog inputs Extruder Follower Interface Signal ConverterSignal Converter with AC Power Supply VDC Mini Power Supply Signal Converter with DC Power SupplyInitial Operation Injection Molding Recipe Input Injection MoldingStep Step Step Operation Injection Molding Extrusion Constant Standard Recipe Input Extrusion ConstantExtrusion Constant, parameter 3 is skipped Step Step Operation Extrusion Constant Extrusion Proportional Extruder Follower Option Recipe Input Extrusion ProportionalStep Step Operation Extrusion Proportional Extruder Follower Option Determining the Calibration Weight CalibrationRepeat steps 3 and 4 four 4 more times Digital Dosing Units Recipe Storage and Recall Advanced Operations/ Control FunctionsRecipe Storage Recipe Recall Acknowledging Alarms Clearing the TotalizerAlarms Level switches probesCommunication Protocol Interfaces Maintenance Maintenance IntervalsRemoving the Shear plate DD feeder only Removing the shear plateInstalling the shear plate Cleaning the DD Digital Dosing StationDismantling the Dosing Station Installing the Dosing Station Changing the Dosing Disc in the DT Digital Dosing Station Installing the Dosing DiscRemoving the Dosing Disc Removing / Replacing the Wiper in the DT Dosing Station Installing Different Types of Dosing DiscsDD Discs Cleaning the DT Dosing Station DP Discs Calibration Exchangeable StationsDisc Replacing Fuses See Appendix D for fuse part numbersGeneral Troubleshooting Unit Will Not Operate Appendix a TroubleshootingMalfunctions Error Codes Error Codes Determining the Software Setup Factor Recipe FormulasInjection Molding Recipe Limitations for Injection MoldingExtrusion Recipe Limitations ExtrusionExtrusion Mode Appendix B Basic Parameter SettingsMax. input frequency = Hz Example Probe Example Digital Dosing Units Disc Dosing Factor Disc Guide 20 kg/h DT30 204010F Default Calibration # 150 grams/rev Disc Dosing Factor Table One 1 for GranuleProcessing Option Hopper Level Probe VirginStarter Calibration Parameters Set-up of Factory Set Operating Parameters Ext = Span factor sf calculated using sf=1000/rpm@10vdc Page Station 1 Digital Dosing Unit Station 2 Digital Dosing Unit Side View TOP ViewGeneral Wiring Diagram for Bauer Motor Page C150 Controller Injection Replacement Motor Order Numbers Appendix D Spare Parts ListDosing Disc/Shear Order Numbers Control System Order Numbers Page Service Department Technical AssistanceParts Department Sales Department