Graco 334135B important safety instructions Graco Standard Warranty, Graco Information

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Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-746-1334 Fax: 330-966-3006

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 334135

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revised August 2014

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Contents Important Safety Instructions PR70eContents Models Related ManualsElectric Shock Hazard Fire and Explosion Hazard Machine Component IdentificationIG Machine Key Local Control Module LCM AB System Shut-Down KeyLCM Screen Navigation Screen Overview and Appendix C LCM SetupRun Screen Component Identification 334135B Standard Dispense Valves, 255179 Recommended PartsDispense Valve Gun Mounted MD2 Valves, LC0120 and LC0122Lever Actuated MD2 Valves, LC0121 and LC0123 Part Description QuantityMixers Shroud Reference Number and Description1301 1302 1303 Mixer Package DescriptionApplicator Mounting Part Description Mounting, valve, HMI Mounting, HMIHigh Temperature Grease Footswitch Air Filter and Ball Valve, 24R707Tanks Quantity Part Description 24W415 24W416 24W417 Hose Packages Unheated, Non-Recirculating HoseRecommended Parts 334135B Piston Package Nylon Piston, Stainless Steel Metering Tube AssembliesUhmw Piston, Stainless Steel Metering Tube Assemblies UhmwPump Tube Combination Information Shot Size cc Air Motor In. Air MotorGrounding InstallationMachine Installation General Grounding GuidelinesInstall the Chemical Hoses Install the Dispense Valve and Support Arm, if neededGround System Electrical RequirementsSetup Piston Position CalibrationEngaged Piston Position Perform Pressure Relief Procedure onNavigate to the Shot Mode Screen or Operator Mode Screen Manually Move the Piston Drive BlockPrime the Dispense Head Prime Dispense HeadPrepare the Machine Phasing AdjustmentAdjust Dispense Quantity Navigate to the Phasing Shot Calibration ScreenAdjust Phasing Adjust Dispense Valve Snuff Back Adjust Open Dispense Valve ODV Timing Operator Mode ScreenOperation Pressure Relief ProcedureNavigate to the Maintenance Mode Run Screen StartupRelieve pressure. See Pressure Relief Procedure, ShutdownDisassemble and Clean the Dispense Head MaintenanceClean the Pump Shafts ScheduleInstall Upgrade Token Remove Access PanelTroubleshooting Problem Cause SolutionProblem Cause Solution Code Name Type Causes Fixes Condition LCM Error CodesTrigger Entries in Position CalibraPrepare Machine for Kit Installation HydraCheck Kit Installation, 24W336Repair Adjust the Adjustment Screw/Cap Install Adjustment Screw/CapAdjust Shock Resistance Air Cylinder Rebuild Instructions Disassemble the Air CylinderClean and Inspect the Parts Re-Assemble the Air CylinderRear Pump Rebuild Instructions Assemble the Rear Pump Assembly Prepare for OperationInstall Cylinder Piston/Cylinder Replacement Kit InstallationDisassemble Cylinder Check Valve Rebuild Kit Installation Parts Fixed Ratio Base24V935, Pump 24V936, Pump Part Description Assembly Pump Sub-Assembly, 24S053 Check Valve, Assembly LC0093 CollarFixed Ratio Drive Block Assembly, LC0107 206 201 204 205 202 203Air Cylinder, 24V933 24V933, Motor 24V934, Motor Part Description AirFixed Ratio Frame Sub-Assembly, LC0290 Uhmw Piston, Ceramic Metering Tube Assemblies Ring, support Carbide Package Pump Piston Washer Screw BallSchematics Electrical SchematicsElectrical Schematic DB25 Pin Function Pneumatic SchematicDB25 Pin Number Pin Function Description Schematics 334135B Appendix a LCM Icon Overview Adjust Phasing Shot AdjustPosition Adjust Amount AdjustShot Mode Screen Splash Screen Operator Mode ScreenDisable Mode Screen Mode Selection Programming ScreenError Code Acknowledgement Screen Maintenance Mode Run ScreenShot Amount or Stroke % Adjust Screen Run Screen while DispensingSetup Screen Password Set/Clear Screen Appendix C LCM Setup Screen OverviewPhasing Shot Calibration Screen LCF Piston Size mm2 Nylon and Uhmw Piston Replacement KitsKits LCE Piston Size mm2Recommended Spare Parts MD2 ValveDimensions Dimensions Technical Data Graco Standard Warranty Graco Information