Graco Understanding Error Codes for Effective Troubleshooting

Page 39

Troubleshooting

LCM Error Codes

If an error condition exists, the front Panel LED will blink the number of times corresponding to the error code number, pause, then repeat. After the user acknowledges the generated error screen, the error number will appear on the bot- tom left-hand side of the main run screen, and the described blink sequence will continue. If more than one error is present, all will be presented, separated by commas. When the condition is cleared, the corresponding error number will be removed from the main run screen. If an error code is present, the machine will not dispense.

 

 

 

 

 

Trigger

Code

Name

Type

Causes

Fixes

Condition

 

 

 

 

 

 

E3

Improper

Alarm

Machine has not been

Perform pump position

When

 

Machine Cali-

 

calibrated or has been

entries in Position Calibra-

requesting a

 

bration

 

calibrated incorrectly.

tion Screen. Retract posi-

dispense

 

 

 

 

tion must be less than

operation.

 

 

 

 

metering tube position, which

 

 

 

 

 

should be less than the fully

 

 

 

 

 

extend position.

 

 

 

 

 

 

 

E4

Bad Linear

Alarm

1. Connection to position

1. Verify connections to the

Invalid read-

 

Position Sen-

 

sensor disconnected.

sensor.

ings from the

 

sor

 

 

 

sensor.

 

 

 

2. Power to position sen-

2. Verify proper readings from

 

 

 

 

sor interrupted.

sensor on setup screen 1.

 

 

 

 

3. Bad position sensor.

3. Replace sensor

 

 

 

 

 

 

 

E5

Stuck key

Alarm

1. Key is in an active

Replace LCM Module.

If key is

 

 

 

state.

 

detected to

 

 

 

 

 

be active for

 

 

 

2. Tactile switch on LCM

 

more than 30

 

 

 

is shorted or broke.

 

seconds.

 

 

 

 

 

 

334135B

39

Image 39
Contents PR70e Important Safety InstructionsContents Related Manuals ModelsElectric Shock Hazard Fire and Explosion Hazard Component Identification MachineIG Machine Key AB System Shut-Down Key Local Control Module LCMScreen Overview and Appendix C LCM Setup LCM Screen NavigationRun Screen Component Identification 334135B Gun Mounted MD2 Valves, LC0120 and LC0122 Recommended PartsDispense Valve Standard Dispense Valves, 255179Part Description Quantity Lever Actuated MD2 Valves, LC0121 and LC0123Mixers Package Description Reference Number and Description1301 1302 1303 Mixer ShroudPart Description Mounting, valve, HMI Mounting, HMI Applicator MountingAir Filter and Ball Valve, 24R707 High Temperature Grease FootswitchTanks Quantity Part Description 24W415 24W416 24W417 Unheated, Non-Recirculating Hose Hose PackagesRecommended Parts 334135B Nylon Piston, Stainless Steel Metering Tube Assemblies Piston PackageUhmw Uhmw Piston, Stainless Steel Metering Tube AssembliesShot Size cc Air Motor In. Air Motor Pump Tube Combination InformationGeneral Grounding Guidelines InstallationMachine Installation GroundingInstall the Dispense Valve and Support Arm, if needed Install the Chemical HosesElectrical Requirements Ground SystemPiston Position Calibration SetupManually Move the Piston Drive Block Perform Pressure Relief Procedure onNavigate to the Shot Mode Screen or Operator Mode Screen Engaged Piston PositionPrime Dispense Head Prime the Dispense HeadNavigate to the Phasing Shot Calibration Screen Phasing AdjustmentAdjust Dispense Quantity Prepare the MachineAdjust Phasing Adjust Dispense Valve Snuff Back Operator Mode Screen Adjust Open Dispense Valve ODV TimingStartup Pressure Relief ProcedureNavigate to the Maintenance Mode Run Screen OperationShutdown Relieve pressure. See Pressure Relief Procedure,Schedule MaintenanceClean the Pump Shafts Disassemble and Clean the Dispense HeadRemove Access Panel Install Upgrade TokenProblem Cause Solution TroubleshootingProblem Cause Solution Entries in Position Calibra LCM Error CodesTrigger Code Name Type Causes Fixes ConditionHydraCheck Kit Installation, 24W336 Prepare Machine for Kit InstallationRepair Install Adjustment Screw/Cap Adjust the Adjustment Screw/CapAdjust Shock Resistance Disassemble the Air Cylinder Air Cylinder Rebuild InstructionsRe-Assemble the Air Cylinder Clean and Inspect the PartsRear Pump Rebuild Instructions Prepare for Operation Assemble the Rear Pump AssemblyPiston/Cylinder Replacement Kit Installation Install CylinderDisassemble Cylinder Check Valve Rebuild Kit Installation Fixed Ratio Base Parts24V935, Pump 24V936, Pump Part Description Assembly Pump Sub-Assembly, 24S053 Collar Check Valve, Assembly LC0093206 201 204 205 202 203 Fixed Ratio Drive Block Assembly, LC010724V933, Motor 24V934, Motor Part Description Air Air Cylinder, 24V933Fixed Ratio Frame Sub-Assembly, LC0290 Ring, support Carbide Package Pump Piston Washer Screw Ball Uhmw Piston, Ceramic Metering Tube AssembliesElectrical Schematics SchematicsElectrical Schematic Pneumatic Schematic DB25 Pin FunctionDB25 Pin Number Pin Function Description Schematics 334135B Appendix a LCM Icon Overview Amount Adjust Phasing Shot AdjustPosition Adjust AdjustMode Selection Programming Screen Splash Screen Operator Mode ScreenDisable Mode Screen Shot Mode ScreenRun Screen while Dispensing Maintenance Mode Run ScreenShot Amount or Stroke % Adjust Screen Error Code Acknowledgement ScreenAppendix C LCM Setup Screen Overview Setup Screen Password Set/Clear ScreenPhasing Shot Calibration Screen LCE Piston Size mm2 Nylon and Uhmw Piston Replacement KitsKits LCF Piston Size mm2MD2 Valve Recommended Spare PartsDimensions Dimensions Technical Data Graco Information Graco Standard Warranty