Graco 334135B Phasing Adjustment, Prepare the Machine, Adjust Dispense Quantity

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Setup

Phasing Adjustment

FIG. 6: Phasing Calibration Screen.

When the machine executes a shot, materials from Tank A and Tank B enter the static mixer where they are mixed and then dispensed. In order for the materials to mix at the desired ratio, both materials must enter the static mixer at the same time. The timing of the materials entering the static mixer is dependent on the adjustment of the phase adjustment screw for each piston.

Prepare the Machine

1.Place a waste container under the dispense valve to catch dispensed material.

2.Remove the static mixer from the dispense valve.

3.Install the ratio check nozzle onto the dispense valve.

Adjust Dispense Quantity

6.Press the Phasing shot button ( ) to enter phasing mode.

7.Press the Dispense Request button ( ) or the footswitch to dispense a very small amount of mate- rial.

8.Adjust the displayed percentage if more than a cou- ple drops of either material was dispensed or if no material was dispensed from both sides.

If too much material was dispensed, decrease the phasing percentage. If necessary, use the arrow keys to switch the percentage from posi- tive to negative.

If no material was dispensed, increase the dis- played percentage. If necessary, use the arrow keys to switch the percentage from negative to positive.

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FIG. 7: Ratio Check Nozzle

4.If necessary, place a stand under the ratio check nozzle to support the waste container close to the nozzle.

5.Navigate to the Phasing Shot Calibration Screen.

334135B

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Contents PR70e Important Safety InstructionsContents Related Manuals ModelsElectric Shock Hazard Fire and Explosion Hazard IG Machine Key Component IdentificationMachine AB System Shut-Down Key Local Control Module LCMRun Screen Screen Overview and Appendix C LCM SetupLCM Screen Navigation Component Identification 334135B Dispense Valve Recommended PartsStandard Dispense Valves, 255179 Gun Mounted MD2 Valves, LC0120 and LC0122Part Description Quantity Lever Actuated MD2 Valves, LC0121 and LC0123Mixers 1301 1302 1303 Mixer Reference Number and DescriptionShroud Package DescriptionPart Description Mounting, valve, HMI Mounting, HMI Applicator MountingAir Filter and Ball Valve, 24R707 High Temperature Grease FootswitchTanks Quantity Part Description 24W415 24W416 24W417 Unheated, Non-Recirculating Hose Hose PackagesRecommended Parts 334135B Nylon Piston, Stainless Steel Metering Tube Assemblies Piston PackageUhmw Uhmw Piston, Stainless Steel Metering Tube AssembliesShot Size cc Air Motor In. Air Motor Pump Tube Combination InformationMachine Installation InstallationGrounding General Grounding GuidelinesInstall the Dispense Valve and Support Arm, if needed Install the Chemical HosesElectrical Requirements Ground SystemPiston Position Calibration SetupNavigate to the Shot Mode Screen or Operator Mode Screen Perform Pressure Relief Procedure onEngaged Piston Position Manually Move the Piston Drive BlockPrime Dispense Head Prime the Dispense HeadAdjust Dispense Quantity Phasing AdjustmentPrepare the Machine Navigate to the Phasing Shot Calibration ScreenAdjust Phasing Adjust Dispense Valve Snuff Back Operator Mode Screen Adjust Open Dispense Valve ODV TimingNavigate to the Maintenance Mode Run Screen Pressure Relief ProcedureOperation StartupShutdown Relieve pressure. See Pressure Relief Procedure,Clean the Pump Shafts MaintenanceDisassemble and Clean the Dispense Head ScheduleRemove Access Panel Install Upgrade TokenProblem Cause Solution TroubleshootingProblem Cause Solution Trigger LCM Error CodesCode Name Type Causes Fixes Condition Entries in Position CalibraRepair HydraCheck Kit Installation, 24W336Prepare Machine for Kit Installation Adjust Shock Resistance Install Adjustment Screw/CapAdjust the Adjustment Screw/Cap Disassemble the Air Cylinder Air Cylinder Rebuild InstructionsRe-Assemble the Air Cylinder Clean and Inspect the PartsRear Pump Rebuild Instructions Prepare for Operation Assemble the Rear Pump AssemblyDisassemble Cylinder Piston/Cylinder Replacement Kit InstallationInstall Cylinder Check Valve Rebuild Kit Installation Fixed Ratio Base Parts24V935, Pump 24V936, Pump Part Description Assembly Pump Sub-Assembly, 24S053 Collar Check Valve, Assembly LC0093206 201 204 205 202 203 Fixed Ratio Drive Block Assembly, LC010724V933, Motor 24V934, Motor Part Description Air Air Cylinder, 24V933Fixed Ratio Frame Sub-Assembly, LC0290 Ring, support Carbide Package Pump Piston Washer Screw Ball Uhmw Piston, Ceramic Metering Tube AssembliesElectrical Schematics SchematicsElectrical Schematic DB25 Pin Number Pin Function Description Pneumatic SchematicDB25 Pin Function Schematics 334135B Appendix a LCM Icon Overview Position Adjust Phasing Shot AdjustAdjust Amount AdjustDisable Mode Screen Splash Screen Operator Mode ScreenShot Mode Screen Mode Selection Programming ScreenShot Amount or Stroke % Adjust Screen Maintenance Mode Run ScreenError Code Acknowledgement Screen Run Screen while DispensingPhasing Shot Calibration Screen Appendix C LCM Setup Screen OverviewSetup Screen Password Set/Clear Screen Kits Nylon and Uhmw Piston Replacement KitsLCF Piston Size mm2 LCE Piston Size mm2MD2 Valve Recommended Spare PartsDimensions Dimensions Technical Data Graco Information Graco Standard Warranty